IP Library Granted Patent US 11,192,353
Granted Patent B2
US 11,192,353 · App. 16/557,749 · Granted Dec 7, 2021

Smoke and soot removal systems for additive manufacturing

Inventor: Matthew Donovan (Ankeny, IA)
Assignee: Delavan Inc.
B33Y30/00B08B15/002B08B15/007B08B15/04B22F10/20B29C64/106B29C64/35Y02P10/25
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Quick Facts
Patent No.
US 11,192,353
App. No.
16/557,749
Granted
Dec 7, 2021
Kind
B2
Abstract

An intake manifold for an additive manufacturing system includes a body defining a flow channel therein. The body includes an inlet end defining an inlet configured to intake gas and/or particles from a build area of the additive manufacturing system, and an outlet end defining an outlet that is fluidly connected to the inlet through the flow channel. The outlet is configured to be in fluid communication with an uptake manifold of the additive manufacturing system. The intake manifold also includes at least one mount extending from the outlet end of the body that is configured to rotatably mount the body to the uptake manifold.

Claims (24)

1. An intake manifold for an additive manufacturing system, comprising:

a body defining a flow channel therein, the body including:

an inlet end defining an inlet configured to intake gas and/or particles from a build area of the additive manufacturing system; and

an outlet end defining an outlet that is fluidly connected to the inlet through the flow channel, the outlet configured to be in fluid communication with an uptake manifold of the additive manufacturing system;

at least one mount extending from the outlet end of the body rotatably and detachably mounted to the uptake manifold; and

one or more border inlet arms extending from the inlet end and configured to border at least a portion of the build area to allow gas and/or particulate intake from the build area.

2. The intake manifold of claim 1 , wherein the inlet includes a plurality of openings disposed on the inlet end and the border inlet arms.

3. The intake manifold of claim 1 , wherein the two mounts are disposed at opposite lateral sides of the body.

4. The intake manifold of claim 3 , wherein the two mounts include a C-shape configured to mount to the uptake manifold.

5. The intake manifold of claim 4 , further comprising pair of bearings configured to be attached to the uptake manifold and to fit within the C-shape mounts to allow the body to rotate around the uptake manifold on the bearings.

6. The intake manifold of claim 1 , wherein the body includes a curved shape on at least a rear face thereof for indexing against a roller of the additive manufacturing system such that the roller can push against the rear face of the body to rotate the body about the uptake manifold.

7. The intake manifold of claim 1 , wherein the intake manifold includes at least one of a polymer, ceramic, or a metal.

8. An additive manufacturing system, comprising: an uptake manifold;

an intake manifold including a body defining a flow channel therein, the body including:

an inlet end defining an inlet configured to intake gas and/or particles from a build area of the additive manufacturing system; and

an outlet end defining an outlet that is fluidly connected to the inlet through the flow channel, the outlet configured to be in fluid communication with the uptake manifold of the additive manufacturing system;

at least one mount extending from the outlet end of the body and rotatably mounted to the uptake manifold; and

one or more border inlet arms extending from the inlet end and configured to border at least a portion of the build area to allow gas and/or particulate intake from the build area.

9. The additive manufacturing system of claim 8 , wherein the inlet includes a plurality of openings disposed on the inlet end and the border inlet arms.

10. The additive manufacturing system of claim 9 , wherein the two mounts are disposed at opposite lateral sides of the body.

11. The additive manufacturing system of claim 10 , wherein the two mounts include a C-shape configured to mount to the uptake manifold.

12. The additive manufacturing system of claim 11 , further comprising pair of bearings configured to be attached to the uptake manifold and to fit within the C-shape mounts to allow the body to rotate around the uptake manifold on the bearings.

13. The additive manufacturing system of claim 8 , wherein the body includes a curved shape on at least a rear face thereof for indexing against a roller of the additive manufacturing system such that the roller can push against the rear face of the body to rotate the body about the uptake manifold.

14. The additive manufacturing system of claim 8 , wherein the intake manifold includes at least one of a polymer, ceramic, or a metal.

Assignments (2)
CHANGE OF NAME Recorded May 23, 2022
From: DELAVAN INC
To: COLLINS ENGINE NOZZLES, INC.
Reel/Frame 060158/0981 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2019
From: DONOVAN, MATTHEW
To: DELAVAN INC.
Reel/Frame 051147/0842 →