IP Library Granted Patent US 11,421,339
Granted Patent B2
US 11,421,339 · App. 16/559,845 · Granted Aug 23, 2022

Method of manufacturing SiC single crystal and covering member

Inventor: Yoshiteru Hosaka (Hikone, JP)
Assignee: SHOWA DENKO K.K.
C30B23/005C30B23/02C30B29/36
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,421,339
App. No.
16/559,845
Granted
Aug 23, 2022
Kind
B2
Abstract

A method of manufacturing a SiC single crystal includes: a storing step of storing a SiC source, which is a powder, in an inner bottom part of a crucible, wherein the crucible is configured to store the SiC source and to attach a seed crystal to a position of the crucible which faces the SiC source; a placing step of placing a porous material on at least a portion of a first surface of the SiC source, wherein the first surface is positioned on a side of the seed crystal; and a crystal growth step of sublimating the SiC source by heating to grow a crystal on the seed crystal, in which the porous material is formed of carbon or a carbide, and the hole diameter of the porous material is smaller than the average particle diameter of the SiC source.

Claims (26)

1. A method of manufacturing a SiC single crystal, comprising:

a storing step of storing a SiC source which is a powder in an inner bottom part of a crucible, wherein the crucible is also configured to attach a seed crystal to a position of the crucible which faces the SiC source;

a placing step of placing a porous material on at least a portion of a first surface of the SiC source, wherein the first surface is positioned on a side of the seed crystal; and

a crystal growth step of sublimating the SiC source by heating to grow the SiC single crystal on the seed crystal,

wherein the porous material is a compact sintered body in which holes have been formed,

the porous material has a face A on the side of the seed crystal and a face B on a side of the SiC source, and has a plurality of holes communicating with the face B from the face A in a thickness direction of the porous material,

a hole diameter of the holes of the porous material is 70% or less of an average particle diameter of powder particles which form the SiC source,

the porous material consists of a SiC sintered body, and

the hole diameter of the holes is constant in the thickness direction of the porous material.

2. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein the porous material covers 70% or more of the first surface of the SiC source.

3. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein the porous material has an opening at a center thereof, and

the porous material covers an outer side of the first surface of the SiC source.

4. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein a thickness of the porous material is smaller than 40% of a height of the stored SiC source.

5. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein a whole of the first surface of the SiC source is covered with the porous material.

6. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein the hole diameter of the holes is 60% or less of the average particle diameter of the powder particles which form the SiC source.

7. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein porosity of the porous material is 40% or more and 60% or less.

8. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein porosity of the porous material is 45% or more and 50% or less.

9. The method of manufacturing a SiC single crystal according to claim 1 ,

wherein the hole is formed perpendicular to the face A and the face B.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2019
From: HOSAKA, YOSHITERU
To: SHOWA DENKO K.K.
Reel/Frame 050267/0579 →