IP Library Granted Patent US 11,111,599
Granted Patent B2
US 11,111,599 · App. 16/559,875 · Granted Sep 7, 2021

Single crystal growth method which includes covering a part of a surface of a raw material for sublimation with a metal carbide powder

Inventor: Yohei Fujikawa (Hikone, JP)
Assignee: SHOWA DENKO K.K.
C30B23/066C30B23/002C30B23/005C30B29/36C30B29/60
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Quick Facts
Patent No.
US 11,111,599
App. No.
16/559,875
Granted
Sep 7, 2021
Kind
B2
Abstract

The present invention provides a single crystal growth method capable of suppressing the recrystallization of the raw material gas subjected to sublimation on the surface of the raw material, and suppressing the generation of different polytypes in the crystal growing single crystal. The single crystal growth method is carried out in a crucible comprising an inner bottom for providing a raw material and a crystal mounting part facing the inner bottom. The method comprises in the following order: providing the raw material in the inner bottom; covering at least a part of a surface of the raw material with a metal carbide powder in a plan view from the crystal mounting part; and growing a single crystal disposed in the crystal mounting part by sublimating the raw material by heating.

Claims (21)

1. A single crystal growth method, which is carried out in a crucible comprising an inner bottom for providing a raw material and a crystal mounting part facing the inner bottom,

the method comprising in the following order:

providing the raw material in the inner bottom;

covering a part but not the entire surface of the raw material with a metal carbide powder in a plan view from the crystal mounting part; and

growing a single crystal disposed in the crystal mounting part by sublimating the raw material by heating,

wherein in the covering step, an area covered with the metal carbide powder includes a central area of the surface of the raw material, and

the central area is an area of 20 area % of the total surface area in plan view at a top surface of the raw material from a center of the surface of the raw material.

2. The single crystal growth method of claim 1 ,

wherein a particle diameter of the metal carbide powder is 0.1 mm or more and 2.0 mm or less.

3. The single crystal growth method of claim 1 ,

wherein the metal carbide powder is a tantalum carbide powder.

4. The single crystal growth method according to claim 1 ,

wherein an average thickness of a covered area made of the metal carbide powder in the covering step is 1.0 mm or more and 30 mm or less.

5. The single crystal growth method of claim 1 ,

wherein the temperature of the central area is lower than that of a peripheral area.

6. The single crystal growth method of claim 1 ,

wherein a temperature of the central area is at least 15° C. lower than a maximum temperature in the surface of the raw material.

7. The single crystal growth method of claim 1 ,

wherein a partition plate is used to divide the area to be covered.

8. The single crystal growth method of claim 1 ,

wherein a surface of the metal carbide powder is in a range within 20 mm from the raw material surface.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2019
From: FUJIKAWA, YOHEI
To: SHOWA DENKO K.K.
Reel/Frame 050260/0897 →