IP Library Granted Patent US 11,635,470
Granted Patent B2
US 11,635,470 · App. 16/560,430 · Granted Apr 25, 2023

Secondary battery system and SOC estimation method for secondary battery

Inventors: Tatsuya Koga (Toyota, JP); Hiroki Nagai (Aichi-ken, JP); Mina Nishigaki (Toyota, JP); Daisuke Nishide (Hyogo, JP); Ryushiro Tokunaga (Hyogo, JP)
Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA; PANASONIC HOLDINGS CORPORATION
G01R31/392G01R31/388H01M4/134H01M4/386H01M10/48
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Quick Facts
Patent No.
US 11,635,470
App. No.
16/560,430
Granted
Apr 25, 2023
Kind
B2
Abstract

An ECU is configured to execute SOC estimation control for estimating an SOC of a battery. The ECU obtains “first voltage” indicating an OCV of the battery in the SOC estimation control. The ECU controls an engine and a PCU such that the battery is charged with an amount of electric power equal to or larger than a prescribed amount, when the first voltage is within a voltage range where hysteresis occurs. The ECU obtains “second voltage” indicating an OCV of the charged battery, and estimates the SOC of the battery from the second voltage.

Claims (38)

1. A secondary battery system comprising:

a secondary battery where hysteresis occurs, the hysteresis being a phenomenon in which a state of charge (SOC) corresponding to an open circuit voltage (OCV) during charging is different from that during discharging;

a charger configured to charge the secondary battery; and

a controller configured to control the charger and to estimate an SOC of the secondary battery,

the controller being configured to:

obtain a first voltage that is an OCV of the secondary battery;

in response to a determination that the first voltage is within a voltage range where the hysteresis occurs, perform a hysteresis control process that comprises:

determining a prescribed amount of electric power to apply to the secondary battery that suppresses an error voltage to a requested magnitude of the error voltage based on a predetermined relation between amounts of change in SOC and error voltage magnitudes, wherein the error voltage represents a difference between the first voltage and an OCV on a charging curve; and

controlling the charger such that the secondary battery is charged with an amount of electric power larger than the prescribed amount of electric power;

obtain a second voltage that is an OCV of the charged secondary battery; and

estimate the SOC of the secondary battery from the second voltage according to a relation between the SOC and the OCV of the secondary battery.

2. The secondary battery system according to claim 1 , wherein

the controller includes a memory having the charging curve and a discharging curve stored therein, the charging curve indicating a first relation between the OCV and the SOC of the secondary battery when the secondary battery is charged from a completely discharged state to a fully charged state, the discharging curve indicating a second relation between the OCV and the SOC of the secondary battery when the secondary battery is discharged from the fully charged state to the completely discharged state, and

the controller is further configured to estimate the SOC of the secondary battery using the obtained second voltage by identifying an SOC value of the charging curve that corresponds to the obtained second voltage.

3. The secondary battery system according to claim 2 , wherein

the prescribed amount is determined such that an error between the OCV of the secondary battery charged with the amount of electric power larger than the prescribed amount and the OCV on the charging curve is smaller than a reference value.

4. The secondary battery system according to claim 1 , wherein

the secondary battery is a lithium ion secondary battery having a negative electrode including an alloy-based active material, and

the alloy-based active material includes at least one of silicon, tin and silicon oxide.

5. A state of charge (SOC) estimation method for a secondary battery, for estimating an SOC of the secondary battery where hysteresis occurs, the hysteresis being a phenomenon in which an SOC corresponding to an open circuit voltage (OCV) during charging is different from that during discharging, the SOC estimation method for the secondary battery comprising:

obtaining a first voltage that is an OCV of the secondary battery;

in response to a determination that the first voltage is within a voltage range where the hysteresis occurs, perform a hysteresis control process that comprises:

determining a prescribed amount of electric power to apply to the secondary battery that suppresses an error voltage to a requested magnitude of the error voltage based on a predetermined relation between amounts of change in SOC and error voltage magnitudes, wherein the error voltage represents a difference between the first voltage and an OCV on a charging curve; and

charging the secondary battery with an amount of electric power equal to or larger than the prescribed amount of electric power;

obtaining a second voltage that is an OCV of the secondary battery after performing the charging; and

estimating the SOC of the secondary battery from the second voltage according to a relation between the SOC and the OCV of the secondary battery.

6. The SOC estimation method for the secondary battery according to claim 5 , wherein the estimating the SOC of the secondary battery comprises:

identifying an SOC value of the charging curve that corresponds to the obtained second voltage, the charging curve indicating a relation between the OCV and the SOC of the secondary battery when the secondary battery is charged from a completely discharged state to a fully charged state.

7. The secondary battery system according to claim 1 , further comprising:

a voltage sensor configured to detect a voltage of the secondary battery;

a current sensor configured to detect a current input and output to and from the secondary battery, wherein

the controller is further configured to obtain the first voltage that is the OCV of the secondary battery from the voltage sensor when the current sensor detects that a no-load state continues for a predetermined time period.

8. The SOC estimation method for the secondary battery according to claim 5 , wherein the obtaining the first voltage that is the OCV of the secondary battery comprises:

obtaining the first voltage that is the OCV of the secondary battery from a voltage sensor when a current sensor detects that a no-load state continues for a predetermined time period.

9. The secondary battery system according to claim 1 , wherein the determining of the prescribed amount of electric power comprises:

determining the prescribed amount of electric power based on a balance between the requested magnitude of the error voltage and a charging opportunity having a charging time and a fuel consumption.

10. The SOC estimation method for the secondary battery according to claim 5 , wherein the determining of the prescribed amount of electric power comprises:

determining the prescribed amount of electric power based on a balance between the requested magnitude of the error voltage and a charging opportunity having a charging time and a fuel consumption.

Assignments (2)
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0983 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2019
From: KOGA, TATSUYA; NAGAI, HIROKI; NISHIGAKI, MINA; NISHIDE, DAISUKE; TOKUNAGA, RYUSHIRO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; PANASONIC CORPORATION
Reel/Frame 050267/0189 →
Priority Claims (1)
JP JP2018-165779 · Sep 5, 2018 · national
Continuity (1)
Related Publication 20200072911A1 · Mar 5, 2020