Torque-thrust chamber for horizontal pump test systems
A test skid for a pumping system is configured to evaluate the performance of a pump. The test skid includes a motor and a torque-thrust chamber connected between the motor and the pump. The torque-thrust chamber has a torque meter and a thrust bearing. The thrust bearing is positioned between the torque meter and the motor such that the torque meter is connected directly to the pump through a pump input shaft. In this configuration, the torque meter measures the torque applied directly to the pump without the need to account for losses through an intermediate thrust bearing.
1. A test skid for a pumping system that includes a pump, the test skid comprising:
a motor; and
a torque-thrust chamber connected between the motor and the pump, wherein the torque-thrust chamber comprises:
a torque meter;
a thrust bearing, wherein the thrust bearing is positioned between the torque meter and the motor; and
a pump input shaft connected between the torque meter and the pump, wherein there are no thrust bearings between the torque meter and the pump.
2. The test skid of claim 1 , wherein the torque meter is a non-contact torque meter.
3. The test skid of claim 2 , wherein the torque meter is a bearingless digital torque meter.
4. The test skid of claim 1 , further comprising:
a flexible coupling;
a drive shaft connected between the flexible coupling and the motor; and
a thrust bearing shaft connected between the flexible coupling and the torque meter.
5. The test skid of claim 4 , wherein the thrust bearing is connected to the thrust bearing shaft.
6. The test skid of claim 4 , further comprising a suction chamber adapter connected between the pump and the torque-thrust chamber.
7. The test skid of claim 1 , wherein the torque-thrust chamber further comprises one or more radial bearings.
8. A horizontal pumping system comprising:
a motor;
a pump driven by the motor; and
a torque-thrust chamber connected between the motor and the pump, wherein the torque-thrust chamber comprises:
a non-contact torque meter; and
a thrust bearing, wherein the thrust bearing is positioned between the torque meter and the motor and wherein there are no thrust bearings between the torque meter and the pump.
9. The horizontal pumping system of claim 8 , wherein the torque meter is a bearingless torque meter that provides a torque output signal representative of the torque applied to the pump.
10. The horizontal pumping system of claim 9 , further comprising a motor drive and wherein the torque output signal is provided to the motor drive to adjust the operation of the motor.
11. The horizontal pumping system of claim 8 , further comprising:
a flexible coupling;
a drive shaft connected between the flexible coupling and the motor; and
a thrust bearing shaft connected between the flexible coupling and the torque meter.
12. The horizontal pumping system of claim 11 , wherein the thrust bearing is connected to the thrust bearing shaft.
13. The horizontal pumping system of claim 12 , further comprising a pump input shaft connected between the torque meter and the pump.
14. The horizontal pumping system of claim 13 , wherein the torque-thrust chamber further comprises a plurality of radial bearings that support the pump input shaft and thrust bearing shaft.
15. The horizontal pumping system of claim 8 , further comprising a suction chamber adapter connected between the pump and the torque-thrust chamber.
16. A torque-thrust chamber for use in a pump test system that has a motor configured to drive a pump undergoing testing, the torque-thrust chamber comprising:
a non-contact torque meter; and
thrust bearing selected from the group consisting of angular contact bearings and a stationary thrust pad with a thrust runner, wherein the thrust bearing is positioned between the torque meter and the motor and wherein there are no thrust bearings between the torque meter and the pump.
17. The torque-thrust chamber of claim 16 , wherein the torque meter is a bearingless torque meter that provides a torque output signal representative of the torque applied to the pump.
18. The torque-thrust chamber of claim 17 , wherein the torque output signal is provided to a motor drive to adjust the operation of the motor.
19. The torque-thrust chamber of claim 16 , wherein the non-contact torque meter determines torque through an optical measurement mechanism.
20. The torque-thrust chamber of claim 16 , wherein the non-contact torque meter determines torque through a magneto-elastic measurement mechanism.