IP Library › Granted Patent US 11,673,268
Granted Patent B2
US 11,673,268 · App. 16/570,855 · Granted Jun 13, 2023

Food-safe, washable, thermally-conductive robot cover

Inventors: David M.S. Johnson (Cambridge, MA); Justin Rooney (New York, NY); Cody Chu (Somerville, MA); Anthony Tayoun (Cambridge, MA)
Assignee: The Charles Stark Draper Laboratory, Inc.
B25J9/1666B25J9/0009B25J9/16B25J9/161B25J9/1633B25J9/1653B25J9/1664B25J9/1674B25J9/1676B25J9/1682B25J9/1687B25J9/1697B25J11/0045B25J13/003B25J13/085B25J13/088B25J15/0052B25J15/0408B25J19/0083B25J19/023B65G1/137G05D1/02G06N3/08G06Q10/06316G06V40/28G10L15/22A47J44/00G05B19/4061G05B2219/32335G05B2219/39001G05B2219/39091G05B2219/39319G05B2219/39342G05B2219/39468G05B2219/40201G05B2219/40202G05B2219/40411G05B2219/40497G05B2219/45111G05B2219/49157G05B2219/50391H04L67/12
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Quick Facts
Patent No.
US 11,673,268
App. No.
16/570,855
Granted
Jun 13, 2023
Kind
B2
Abstract

A cover for an automated robot includes elastic sheets that are adhered to each other in a geometry. The geometry is configured to allow the elastic sheets to expand and contract while the automated robot moves within its range of motion. The elastic sheets are attached to the automated robot by elasticity of the elastic sheets. A first group of the elastic sheets forms an elastic collar configured to grip the automated robot at a distal end and a proximal end of the cover in a non-breakable manner such that during operation of the robot, the elastic sheets hold their elasticity and integrity without breaking.

Claims (38)

1. A cover for an automated robot, the cover comprising:

a plurality of elastic sheets that are adhered to each other in a geometry, the geometry configured to allow the plurality of elastic sheets to expand and contract while the automated robot moves within its range of motion, the plurality of elastic sheets covering at least one joint of the automated robot;

wherein the plurality of elastic sheets is attached to the automated robot by elasticity of the elastic sheets;

wherein a first group of the elastic sheets forms a first elastic collar configured to grip the automated robot at a first opening of the cover; and

wherein a first portion of the geometry corresponding to a first joint of the automated robot is configured to expand such that a total additional joint torque exerted by the cover is less than a maximum gravity compensation torque required for the first joint at a maximum load capacity of the automated robot.

2. The cover of claim 1 , wherein the geometry is configured to durably stretch and durably contract the plurality of elastic sheets for the range of motion of the robot.

3. The cover of claim 1 , further comprising:

malleable media, placed between the robot and the plurality of elastic sheets, such that the malleable media expands the cover from a surface of the robot and lessens constriction of elastic material onto the surface of the robot.

4. The cover of claim 1 , wherein the elastic sheets are inflated to expand the cover from a surface of the robot to lessen constriction of the elastic sheets onto the robot surface.

5. The cover of claim 1 , wherein the automated robot has up to seven degrees of freedom.

6. The cover of claim 1 , wherein the geometry is configured with an entry point and an exit point, the geometry further configured to allow air to flow from the entry point to the exit point.

7. The cover of claim 6 , wherein the entry point or exit point can further be configured to allow cables or hoses to enter the cover.

8. The cover of claim 1 , further comprising:

internal support rings configured to prevent the cover from directly contacting the robot to reduce friction with the robot;

wherein at least one of the internal support rings including at least one hole that permits air, fluid, cables or hoses to be passed through them.

9. The cover of claim 1 , further comprising:

at least one external support ring that is configured to support an external cable or hose attached to the automated robot.

10. The cover of claim 9 , wherein the at least one external support ring is at least one of a strap, hose clamp, and elastic strap.

11. The cover of claim 1 , wherein a second group of the elastic sheets forms a second elastic collar configured to grip the automated robot at a second opening of the cover.

12. The cover of claim 1 , further comprising at least one internal support ring including an inner ring fixed to the robot and an outer ring which is connected to the inner ring by a low friction interface consisting of a ball bearing, roller bearing, or a sleeve bearing.

13. A method for covering an automated robot, the method comprising:

adhering a plurality of elastic sheets to each other in a geometry, the geometry configured to allow the plurality of elastic sheets to expand and contract while the automated robot moves within its range of motion, the plurality of elastic sheets covering at least one joint of the automated robot;

wherein the plurality of elastic sheets is attached to the automated robot by elasticity of the elastic sheets;

wherein a first group of the elastic sheets forms a first elastic collar configured to grip the automated robot at a first opening of the cover; and

wherein a first portion of the geometry corresponding to a first joint of the automated robot is configured to expand such that a total additional joint torque exerted by the cover is less than a maximum gravity compensation torque required for the first joint at a maximum load capacity of the automated robot.

14. The method of claim 13 , wherein the plurality of elastic sheets is a plurality of non-porous elastic sheets, the geometry is configured based on the range of motion of the robot, the geometry configured to durably stretch and durably contract the plurality of non-porous elastic sheets for the range of motion of the robot.

15. The method of claim 13 , wherein the plurality of elastic sheets is a plurality of non-porous elastic sheets, the method further comprising:

placing malleable media between the robot and the plurality of non-porous elastic sheets, such that the malleable media expands the cover from a surface of the robot and lessens constriction of elastic material onto the surface of the robot.

16. The method of claim 13 , wherein the elastic sheets are inflated to expand the cover from a surface of the robot to lessen constriction of the elastic sheets onto the robot surface.

17. The method of claim 13 , wherein the automated robot has up to seven degrees of freedom.

18. The method of claim 13 , wherein the geometry is configured with an air intake hole to allow air to flow from a first end of the cover to a second end.

19. The method of claim 13 , wherein:

the geometry is configured with an entry point and an exit point;

the geometry is further configured to allow air to flow from the entry point to the exit point; and

the entry point or the exit point can further be configured to allow cables or hoses to enter the cover.

20. The method of claim 13 , further comprising:

configuring internal support rings to prevent the cover from directly contacting the robot to reduce friction with the robot;

wherein at least one of the internal support rings includes at least one hole that permits air, fluid, cables, or hoses to be passed through them.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2025
From: THE CHARLES STARK DRAPER LABORATORY, INC.
To: DEXAI ROBOTICS, INC.
Reel/Frame 071796/0179 →
CORRECTIVE ASSIGNMENT TO CORRECT THE TYPOGRAPHICAL ERROR IN ASSIGNEE NAME FROM THE CHARLES START DRAPER LABORATORY, INC. TO CHARLES STARK DRAPER LABORATORY, INC. PREVIOUSLY RECORDED AT REEL: 66964 FRAME: 614. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 5, 2024
From: THE CHARLES STARK DRAPER LABORATORY, INC.
To: DEXAI ROBOTICS, INC.
Reel/Frame 067845/0985 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2024
From: THE CHARLES START DRAPER LABORATORY, INC.
To: DEXAI ROBOTICS, INC.
Reel/Frame 066964/0614 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2022
From: JOHNSON, DAVID M.S.; ROONEY, JUSTIN; CHU, CODY; TAYOUN, ANTHONY
To: THE CHARLES STARK DRAPER LABORATORY, INC.
Reel/Frame 061039/0871 →
Continuity (7)
Provisional Application 62731398 · Sep 14, 2018
Provisional Application 62730918 · Sep 13, 2018
Provisional Application 62730703 · Sep 13, 2018
Provisional Application 62730934 · Sep 13, 2018
Provisional Application 62730933 · Sep 13, 2018
Provisional Application 62730947 · Sep 13, 2018
Related Publication 20200086509A1 · Mar 19, 2020