Dynamic multi-legs ejector for use in emergency flare gas recovery system
A system and method for recycling flare gas back to a processing facility that selectively employs different numbers of ejector legs depending on the flare gas flowrate. The ejector legs include ejectors piped in parallel, each ejector has a flare gas inlet and a motive fluid inlet. Valves are disposed in piping upstream of the flare gas and motive fluid inlets on the ejectors, and that are selectively opened or closed to allow flow through the ejectors. The flowrate of the flare gas is monitored and distributed to a controller, which is programmed to calculate the required number of ejector legs to accommodate the amount of flare gas. The controller is also programmed to direct signals to actuators attached to the valves, which open or close the valves to change the capacity of the ejector legs so they can handle changing flowrates of the flare gas.
1. A system for handling a flow of flare gas comprising:
a piping circuit comprising legs of tubulars piped in parallel that are selectively online;
an ejector in each of the legs and where a one of the ejectors has a design flowrate that is approximately equal to an anticipated minimum flowrate of the flare gas,
each ejector comprising,
a low pressure inlet in selective communication with a source of the flare gas,
a high pressure inlet in selective communication with a source of motive gas, and
a mixing portion where flare gas and motive gas form a combination;
a controller system for bringing a quantity of the legs online that have a cumulative capacity that is at least as great as a measured flowrate of the flare gas, and maintains a pressure of the motive gas at the motive gas inlet at a substantially constant value; and
a discharge gas header having an end coupled with a processing facility, and that selectively receives a flow of the combination.
2. The system of claim 1 , wherein a number of the legs of tubulars is approximately equal to an anticipated maximum flowrate of the flare gas divided by the design flowrate of the ejectors.
3. The system of claim 1 , wherein all of the ejectors have the same design flowrate.
4. The system of claim 1 , wherein some of the ejectors have different design flowrates.
5. The system of claim 1 , wherein a total number of the legs is substantially equal to an anticipated maximum flowrate of the flare gas divided by the anticipated minimum flowrate of the flare gas.
6. The system of claim 1 , wherein a pressure of the flare gas at the lower pressure inlet is at a substantially constant value.
7. The system of claim 1 , wherein a pressure of the motive gas at the high pressure inlet is at a substantially constant value.
8. The system of claim 1 , further comprising a flare header that selectively receives a portion of the flow of the flare gas from the flare gas supply, and directs the portion to a flare.