IP Library › Granted Patent US 11,245,302
Granted Patent B2
US 11,245,302 · App. 16/574,242 · Granted Feb 8, 2022

Electric pump apparatus

Inventors: Kazuhiro Homma (Kyoto, JP); Tomohiro Sakata (Zama, JP); Susumu Maeda (Zama, JP); Masato Aono (Kyoto, JP); Takashi Hattori (Kyoto, JP)
Assignees: NIDEC CORPORATION; NIDEC TOSOK CORPORATION
H02K3/522F04B17/03H02K7/083H02K11/33H02K21/16H02K2203/09H02K2211/03
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Quick Facts
Patent No.
US 11,245,302
App. No.
16/574,242
Granted
Feb 8, 2022
Kind
B2
Abstract

An electric pump apparatus includes a motor, an inverter board, a coil support, a housing, and a pump portion driven by the motor. Coils include first end portions and second end portions drawn out from the coils, the first end portion and the second end portion defining both end portions of each of conducting wires of the coils. The inverter board is on a first axial side of the motor. The coil support includes a neutral point busbar that electrically connects the coils to one another. The coil support includes a first region including the first end portions arranged therein, each first end portion being directly connected to the inverter board, and a second region including the second end portions and the neutral point busbar arranged therein, each second end portion being connected to the neutral point busbar.

Claims (69)

1. An electric pump apparatus comprising:

a motor;

an inverter board electrically connected to the motor;

a coil support arranged between the motor and the inverter board;

a housing arranged to house the motor, the inverter board, and the coil support; and

a pump portion driven by power of the motor; wherein

the motor includes:

a rotor including a shaft arranged to extend along a central axis; and

a stator arranged radially opposite to the rotor;

the stator includes a plurality of coils;

the coils have first end portions and second end portions drawn out from the coils, the first end portion and the second end portion defining both end portions of each of conducting wires of the coils;

the inverter board is arranged on a first axial side of the motor;

the coil support includes a neutral point busbar arranged to electrically connect the plurality of coils to one another;

the coil support has:

a first region having the first end portions arranged therein, each first end portion being directly connected to the inverter board; and

a second region having the second end portions and the neutral point busbar arranged therein, each second end portion being connected to the neutral point busbar;

the coil support includes:

a first wall portion arranged in the first region, and having principal surfaces facing in an axial direction; and

a second wall portion arranged in the second region, and having principal surfaces facing in the axial direction;

the first wall portion includes a coil end insert hole arranged to pass through the first wall portion in the axial direction, and have the corresponding first end portion inserted therethrough;

an axial position of the first wall portion is on the first axial side of an axial position of the second wall portion;

the first wall portion includes a window portion arranged to pass through the first wall portion in the axial direction;

at least one of the first end portions includes a routed portion arranged on a second axial side of the first wall portion; and

the window portion is arranged to overlap with the routed portion of at least one of the first end portions when viewed in the axial direction.

2. The electric pump apparatus according to claim 1 , wherein a junction of the neutral point bulbar with each second end portion is arranged on a second axial side of one of the principal surfaces of the first wall portion which faces to the first axial side, and on the first axial side of one of the principal surfaces of the second wall portion which faces to the first axial side.

3. The electric pump apparatus according to claim 1 , wherein the routed portions of two or more of the first end portions are arranged to overlap with each other in the window portion when viewed in the axial direction.

4. An electric pump apparatus comprising:

a motor;

an inverter board electrically connected to the motor;

a coil support arranged between the motor end the inverter board;

a housing arranged to house the motor, the inverter board, and the coil support; and

a pump portion driven by power of the motor; wherein

the motor includes:

a rotor including a shaft arranged to extend along a central axis; and

a stator arranged radially opposite to the rotor;

the stator includes a plurality of coils;

the coils have first end portions and second end portions drawn out from the coils, the first end portion and the second end portion defining both end portions of each of conducting wires of the coils;

the inverter board is arranged on a first axial side of the motor;

the coil support includes a neutral point busbar arranged to electrically connect the plurality of coils to one another;

the coil support has:

a first region having portions arranged therein, each first end portion being connected to the inverter board; and

a second region having the second end portions and the neutral point busbar arranged therein, each second end portion being connected to the neutral point busbar;

at least one of the first end portions includes:

a first extending portion arranged to extend from the corresponding coil to the first axial side;

a second extending portion arranged to extend in the axial direction, and connected to the inverter board; and

a third extending portion arranged to join an end of the first extending portion on the first axial side and an end of the second extending portion on a second axial side to each other, and arranged to extend in a direction that is not parallel to the central axis.

5. The electric pump apparatus according to claim 4 , wherein a length of the third extending portion is longer than a length of a portion of the second extending portion which extends between the inverter board and the third extending portion.

6. The electric pump apparatus according to claim 4 , wherein

the plurality of coils include:

a first coil including a first conducting wire; and

a second coil including a second conducting wire different from the first conducting wire;

the third extending portion of the first coil and the third extending portion of the second coil are arranged to overlap with each other when viewed in the axial direction; and

the third extending portion of the first coil and the third extending portion of the second coil are arranged apart from each other in the axial direction.

7. The electric pump apparatus according to claim 1 , wherein

the motor includes a bearing arranged to rotatably support the shaft;

the housing includes an inverter housing portion arranged to house the inverter board;

the inverter housing portion includes a coil support housing space arranged to house the coil support;

the coil support is arranged in the coil support housing space; and

the coil support housing space, the coil support, and the bearing are arranged to overlap with one another when viewed in a radial direction.

8. The electric pump apparatus according to claim 1 , wherein

the coil support includes a first wall portion arranged in the first region, and having principal surfaces facing in an axial direction; and

the first wall portion includes:

a coil end insert hole arranged to pass through the first wall portion in the axial direction, and have the corresponding first end portion inserted therethrough; and

an extension tubular portion being tubular, extending to the first axial side from one of the principal surfaces of the first wall portion which faces to the first axial side, and arranged to define a portion of the coil end insert hole therein.

9. The electric pump apparatus according to claim 8 , wherein

the housing includes an inverter housing portion arranged to house the inverter board;

the inverter housing portion includes a bottom wall portion arranged opposite to one of a pair of principal surfaces of the inverter board which faces to a second axial side; and

the bottom wall portion includes a tubular portion arrangement hole arranged to pass through the bottom wall portion in the axial direction, and have the extension tubular portion arranged therein.

10. The electric pump apparatus according to claim 1 , wherein the coil support further includes extension tubular portions which include coil end insert holes.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2019
From: HOMMA, KAZUHIRO; SAKATA, TOMOHIRO; MAEDA, SUSUMU; AONO, MASATO; HATTORI, TAKASHI
To: NIDEC CORPORATION; NIDEC TOSOK CORPORATION
Reel/Frame 050414/0033 →
Priority Claims (1)
JP JP2018-185851 · Sep 28, 2018 · national
Continuity (1)
Related Publication 20200106321A1 · Apr 2, 2020