IP Library Granted Patent US 11,175,248
Granted Patent B2
US 11,175,248 · App. 16/574,970 · Granted Nov 16, 2021

Apparatus and method for detecting time-dependent defects in a fast-charging device

Inventors: Long Ma (San Jose, CA); Chih-Yu Jen (San Jose, CA); Zhonghua Dong (Sunnyvale, CA); Peilei Zhang (San Jose, CA); Wei Fang (Milpitas, CA); Chuan Li (San Jose, CA)
Assignee: ASML Netherlands B.V.
G01N23/2251H01J37/28G06T2207/10061G06T2207/30148H01J2237/2817
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Quick Facts
Patent No.
US 11,175,248
App. No.
16/574,970
Granted
Nov 16, 2021
Kind
B2
Abstract

An improved charged particle beam inspection apparatus, and more particularly, a particle beam apparatus for inspecting a wafer including an improved scanning mechanism for detecting fast-charging defects is disclosed. An improved charged particle beam inspection apparatus may include a charged particle beam source that delivers charged particles to an area of the wafer and scans the area. The improved charged particle beam apparatus may further include a controller including a circuitry to produce multiple images of the area over a time sequence, which are compared to detect fast-charging defects.

Claims (45)

1. A charged particle beam system for inspecting a wafer, comprising:

a charged particle beam source configured to:

deliver charged particles to a surface of the wafer over a time sequence; and

scan an area of the wafer, wherein the area comprises a plurality of rows of pixels; and

a controller including one or more processors configured to cause the charged particle beam system to:

produce a set of N images of the area over the time sequence, wherein N is an integer; and

compare the set of N images to detect a defect that results in a high resistance structure in the area of the wafer.

2. The system of claim 1 , wherein the charged particle beam source is further configured to:

scan a first row of the plurality of rows N times, and

after completion of scanning the first row, scan a second row of the plurality of rows N times; and

wherein the controller includes one or more processors further configured to cause the charged particle beam system to:

produce a first set of N data based on a scan of the first row,

produce a second set of N data based on a scan of the second row, and

produce the set of N images based on corresponding data of the first set and the second set of N data.

3. The system of claim 2 , wherein the charged particle beam source is further configured to:

scan the first row N times in alternate directions each time, and

scan the second row N times in alternate directions each time.

4. The system of claim 2 , wherein the controller includes one or more processors further configured to cause the charged particle beam system to:

store the first set and the second of N data, and

retrieve the corresponding data of the first set and the second set of N data to produce the set of N images.

5. The system of claim 2 , wherein the controller includes one or more processors further configured to cause the charged particle beam system to produce the set of N images by assembling a first data of the first set of N data and a first data of the second set of N data, and assembling a second data of the first set of N data and a second data of the second set of N data.

6. The system of claim 1 , wherein the charged particle beam source is further configured to:

scan a first pixel in a first row of the plurality of rows N times, and

after completion of scanning the first pixel in the first row, scan a second pixel in the first row of the plurality of rows N times; and

wherein the controller includes one or more processors further configured to cause the charged particle beam system to:

produce a first set of N data based on a scan of the first pixel,

produce a second set of N data based on a scan of the second pixel, and

produce the set of N images based on corresponding data of the first set and the second set of N data.

7. The system of claim 1 , wherein the set of N images comprise information indicating voltage contrast levels.

8. The system of claim 7 , wherein the controller includes one or more processors further configured to cause the charged particle beam system to detect a difference between the voltage contrast levels of the set of N images to identify the defect.

9. The system of claim 1 , wherein the defect comprises an electrical defect associated with an electrical leakage in the high resistance structure in the area of the wafer.

10. The system of claim 9 , wherein the high resistance structure enables formation of a fast charge device.

11. The system of claim 1 , wherein the defect that results in the high resistance structure is caused by improper formation of a material.

12. The system of claim 1 , wherein the defect that results in the high resistance structure is caused by a thin device structure.

13. The system of claim 12 , wherein the thin device structure comprises a thin oxide that remains after an etching process.

14. A non-transitory computer readable medium storing a set of instructions that is executable by a processor of a charged particle beam system to cause the charged particle beam system, with a charged particle beam source to deliver charged particles to a surface of a wafer over a time sequence, to perform a method comprising:

scanning an area of the wafer, wherein the area comprises a plurality of rows of pixels;

producing a set of N images of the area over the time sequence, wherein N is an integer; and

comparing the set of N images to detect a defect that results in a high resistance structure in the area of the wafer.

15. The computer readable medium of claim 14 , wherein the set of instructions that is executable by the processor of the charged particle beam system to cause the charged particle beam system to further perform:

scanning a first row of the plurality of rows N times;

after completion of scanning the first row, scanning a second row of the plurality of rows N times;

producing a first set of N data based on a scan of the first row;

producing a second set of N data based on a scan of the second row; and

producing the set of N images based on corresponding data of the first set and the second set of N data.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2022
From: MA, LONG; JEN, CHIH-YU; DONG, ZHONGHUA; ZHANG, PEILEI; FANG, WEI; LI, CHUAN
To: HERMES MICROVISION, INC.
Reel/Frame 059539/0256 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2021
From: HERMES MICROVISION, INC.
To: HERMES MICROVISION INCORPORATED B.V.
Reel/Frame 057792/0943 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2021
From: HERMES MICROVISION INCORPORATED B.V.
To: ASML NETHERLANDS B.V.
Reel/Frame 057793/0071 →
Continuity (2)
Provisional Application 62733040 · Sep 18, 2018
Related Publication 20200088659A1 · Mar 19, 2020