IP Library Granted Patent US 11,607,515
Granted Patent B2
US 11,607,515 · App. 16/575,427 · Granted Mar 21, 2023

Cushion for patient interface

Inventors: Aaron Davidson (Sydney, AU); Robin Garth Hitchcock (Sydney, AU); Matthew Eves (Sydney, AU); David John Worboys (Jilliby, AU); Susan Robyn Lynch (Maitland, AU)
Assignee: ResMed Pty Ltd
A61M16/0622A61M16/06A61M16/0616A62B18/08A61M16/0611Y10T29/49
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Quick Facts
Patent No.
US 11,607,515
App. No.
16/575,427
Granted
Mar 21, 2023
Kind
B2
Abstract

A cushion for a patient interface that delivers breathable gas to a patient includes a base wall structured to be connected to a frame, an underlying support cushion extending away from the base wall towards the patient's face in use, and a membrane provided to substantially cover at least a portion of the underlying cushion. The membrane is adapted to form a continuous seal on the patient's face. The underlying cushion has a spring-like connection with the base wall. The underlying cushion and/or base wall define a spring constant that varies along a length of the seal.

Claims (47)

1. A cushion for a patient interface that delivers breathable gas to a patient, the cushion including a nasal bridge region, a pair of cheek regions, and a chin region, the pair of cheek regions including a pair of side of nose regions, a pair of upper cheek regions, and a pair of lower cheek regions, the cushion comprising:

a non-face contacting portion including a base wall; and

a face-contacting portion including a membrane connected to the base wall, the membrane having a thickness and including a nasal bridge region, a pair of side of nose regions, a pair of upper cheek regions, a pair of lower cheek regions and a chin region adapted to form a continuous seal, respectively, on a nasal bridge region, a pair of side of nose regions, a pair of upper cheek regions, a pair of lower cheek regions and a chin region of a patient's face,

wherein an apex of a membrane curvature in the nasal bridge region of the cushion has a height in a direction towards the patient's face when the cushion is worn that is higher than or level with a height of an apex of a membrane curvature in adjacent portions of the pair of cheek regions of the cushion to, in use, accommodate different patient nose-bridge heights,

wherein the membrane includes an external surface that forms a widest point of the cushion, and the base wall is internally offset with respect to the widest point such that, in use, when a frame force is applied to the cushion the face-contacting portion is configured to resiliently move relative to the non-face contacting portion with increased displacement thereby enhancing comfort to the patient, and

wherein the chin region of the cushion is relatively flexible as compared to the lower cheek region of the cushion.

2. The cushion according to claim 1 , wherein, in at least the nasal bridge region and the chin region of the cushion, the cushion has a single-walled construction formed by the membrane.

3. The cushion according to claim 1 , wherein the nasal bridge region of the cushion has relatively high flexibility to conform to a variety of facial shapes, and the side of nose region of the cushion is relatively stiff to provide lateral stability to the cushion to facilitate constant contact of the membrane with the patient's face.

4. The cushion according to claim 1 , wherein the cushion has only a single-walled construction formed by the membrane in at least the nasal bridge region, the chin region and the pair of lower cheek regions of the cushion.

5. The cushion according to claim 1 , wherein an exterior surface of the membrane in the chin region extends from one lower cheek region to the other lower cheek region and forms a concave shape adapted to engage the patient's chin region.

6. The cushion according to claim 1 , wherein an inner edge of the membrane defines an aperture that is configured to receive the patient's nose and mouth, and

wherein an apex of the aperture in the nasal bridge region of the cushion has a rounded notch.

7. The cushion according to claim 1 , wherein the apex of the membrane curvature in the nasal bridge region is disposed along a centerline of the cushion.

8. The cushion according to claim 1 , wherein the base wall is adapted to be permanently connected to a frame of a patient interface.

9. The cushion according to claim 1 , wherein the base wall is adapted to be removably connected to a frame of a patient interface.

10. The cushion according to claim 1 , the cushion further comprising a spring configuration that determines displacement of the cushion when a force is applied to the cushion by a frame.

11. The cushion according to claim 10 , wherein the spring configuration is provided in the nasal bridge region of the cushion.

12. The cushion according to claim 10 , wherein the spring configuration is provided in the pair of side of nose regions of the cushion.

13. The cushion according to claim 1 , wherein the thickness of the membrane in at least one of the nasal bridge region, the pair of side of nose regions, the pair of upper cheek regions, the pair of lower cheek regions and the chin region is different than the thickness in at least one other region.

14. The cushion according to claim 13 , wherein the thickness of membrane in the nasal bridge region is less than the thickness of the membrane in the pair of upper cheek regions.

15. The cushion according to claim 13 , wherein the thickness of the membrane in the nasal bridge region is less than the thickness of the membrane in the pair of lower cheek regions.

16. The cushion according to claim 1 , wherein the membrane in the nasal bridge region is configured to invert, in use, to accommodate patients having a range of nasal bridge profiles.

17. The cushion according to claim 16 , wherein an exterior surface of the membrane in the nasal bridge region forms an elongated ridge having sloping sides that meet to form an elongated crest,

wherein the elongated ridge is structured to invert its configuration upon engagement with the patient's nasal bridge region, and

wherein a leading edge of the elongated ridge is adapted to roll as the elongated ridge inverts its configuration.

18. The cushion according to claim 1 , wherein the cushion has only a single-walled construction formed by the membrane in at least the nasal bridge region, the chin region and the pair of lower cheek regions of the cushion,

wherein an exterior surface of the membrane in the chin region extends from one lower cheek region to the other lower cheek region and forms a concave shape adapted to engage the patient's chin region,

wherein an inner edge of the membrane defines an aperture that is configured to receive the patient's nose and mouth, and an apex of the aperture in the nasal bridge region of the cushion has a rounded notch,

wherein the apex of the membrane curvature in the nasal bridge region is disposed along a centerline of the cushion, and

wherein the thickness of the membrane in at least one of the nasal bridge region, the pair of side of nose regions, the pair of upper cheek regions, the pair of lower cheek regions and the chin region is different than the thickness in at least one other region.

19. The cushion according to claim 18 , the cushion further comprising a spring configuration that determines displacement of the cushion when a force is applied to the cushion by a frame,

wherein the spring configuration is provided in the nasal bridge region of the cushion.

20. A cushion for a patient interface that delivers breathable gas to a patient, the cushion including a nasal bridge region, a pair of cheek regions, and a chin region, the pair of cheek regions including a pair of side of nose regions, a pair of upper cheek regions, and a pair of lower cheek regions, the cushion comprising:

a non-face contacting portion including a base wall; and

a face-contacting portion including a membrane connected to the base wall, the membrane having a thickness and including a nasal bridge region, a pair of side of nose regions, a pair of upper cheek regions, a pair of lower cheek regions and a chin region adapted to form a continuous seal, respectively, on a nasal bridge region, a pair of side of nose regions, a pair of upper cheek regions, a pair of lower cheek regions and a chin region of a patient's face,

wherein an apex of a membrane curvature in the nasal bridge region of the cushion has a height in a direction towards the patient's face when the cushion is worn that is higher than or level with a height of an apex of a membrane curvature in adjacent portions of the pair of cheek regions of the cushion to, in use, accommodate different patient nose-bridge heights, wherein the membrane includes an external surface that forms a widest point of the cushion, and the base wall is internally offset with respect to the widest point such that, in use, when a frame force is applied to the cushion the face-contacting portion is configured to resiliently move relative to the non-face contacting portion with increased displacement thereby enhancing comfort to the patient, and

wherein, in at least the nasal bridge region and the chin region of the cushion, the cushion has a single-walled construction formed by the membrane.

21. The cushion according to claim 20 , wherein the nasal bridge region of the cushion has relatively high flexibility to conform to a variety of facial shapes, and the side of nose region of the cushion is relatively stiff to provide lateral stability to the cushion to facilitate constant contact of the membrane with the patient's face.

22. The cushion according to claim 20 , wherein the apex of the membrane curvature in the nasal bridge region is disposed along a centerline of the cushion.

23. The cushion according to claim 20 , the cushion further comprising a spring configuration that determines displacement of the cushion when a force is applied to the cushion by a frame.

24. The cushion according to claim 20 , wherein the membrane in the nasal bridge region is configured to invert, in use, to accommodate patients having a range of nasal bridge profiles.

25. The cushion according to claim 20 , wherein the cushion also has a single-walled construction formed by the membrane in the pair of lower cheek regions of the cushion,

wherein the chin region of the cushion is relatively flexible as compared to the lower cheek region of the cushion,

wherein an exterior surface of the membrane in the chin region extends from one lower cheek region to the other lower cheek region and forms a concave shape adapted to engage the patient's chin region,

wherein an inner edge of the membrane defines an aperture that is configured to receive the patient's nose and mouth, and an apex of the aperture in the nasal bridge region of the cushion has a rounded notch,

wherein the apex of the membrane curvature in the nasal bridge region is disposed along a centerline of the cushion, and

wherein the thickness of the membrane in at least one of the nasal bridge region, the pair of side of nose regions, the pair of upper cheek regions, the pair of lower cheek regions and the chin region is different than the thickness in at least one other region.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: WORBOYS, DAVID JOHN
To: RESMED LIMITED
Reel/Frame 050426/0066 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: LYNCH, SUSAN ROBYN
To: RESMED LIMITED
Reel/Frame 050426/0083 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: DAVIDSON, AARON SAMUEL; EVES, MATTHEW; HITCHCOCK, ROBIN GARTH
To: RESMED LIMITED
Reel/Frame 050426/0103 →
CHANGE OF NAME Recorded Sep 19, 2019
From: RESMED LIMITED
To: RESMED PTY LTD
Reel/Frame 050426/0125 →
Continuity (8)
Continuation 15077515 · Mar 22, 2016
Continuation 14136163 · Dec 20, 2013
Continuation 13688931 · Nov 29, 2012
Continuation 13537876 · Jun 29, 2012
Continuation 11793981
Provisional Application 60643130 · Jan 12, 2005
Provisional Application 60724303 · Oct 7, 2005
Related Publication 20200009343A1 · Jan 9, 2020
Cited By (1)
US 1,136,183