IP Library Granted Patent US 10,953,715
Granted Patent B1
US 10,953,715 · App. 16/576,088 · Granted Mar 23, 2021

Riding mower trailing arm suspension system

Inventors: Warren Long (Batesville, AR); Charles Bradley Covington (Batesville, AR)
Assignee: Bad Boy Mowers, LLC
B60G7/006B60G3/04B60G3/202B60G7/003B60G7/005A01D34/64B60G2204/10B60G2204/40B60G2300/084B60K7/0015
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Quick Facts
Patent No.
US 10,953,715
App. No.
16/576,088
Granted
Mar 23, 2021
Kind
B1
Abstract

Provided is a trailing arm riding mower suspension system that includes trailing arms adapted to support hydraulic motor units and having leading ends pivotally coupled to a mower frame by way of leading end spherical joints and trailing ends having hydraulic drive unit mounts, where the trailing arms are adapted to pivot about leading end pivot locations defined by the leading end spherical joints.

Claims (228)

1. A zero-turn radius (ZTR) riding mower system, comprising:

a mower frame;

rear wheels, comprising:

a left rear wheel; and

a right rear wheel;

a hydraulic drive system, comprising:

a left hydraulic drive unit configured to drive rotation of the left rear wheel, the left hydraulic drive unit comprising:

a left hydraulic pump unit;

a left hydraulic motor unit; and

a left axle configured to couple to the left rear wheel, wherein the left hydraulic drive unit is configured to rotate the left axle to drive the rotation of the left rear wheel; and

a right hydraulic drive unit configured to drive rotation of the right rear wheel, the right hydraulic drive unit comprising:

a right hydraulic pump unit;

a right hydraulic motor unit; and

a right axle configured to couple to the right rear wheel, wherein the right hydraulic drive unit is configured to rotate the right axle to drive the rotation of the right rear wheel; and

a trailing arm independent rear suspension system comprising:

a left trailing arm suspension system comprising:

a left trailing arm configured to support the left hydraulic motor unit and the left rear wheel, the left trailing arm comprising:

a leading end configured to pivotally couple to the mower frame by way of a left leading end ball joint, wherein the left trailing arm is configured to pivot about a left leading end pivot location defined by the left leading end ball joint;

a trailing end comprising a left hydraulic drive unit mount, wherein the left hydraulic drive unit is configured to couple to the left hydraulic drive unit mount;

an upper left lateral control arm comprising:

an upper left inner end configured to pivotally couple to the mower frame by way of an upper left inside end joint; and

an upper left outer end configured to pivotally couple to the trailing end of the left trailing arm by way of an upper left outside end joint; and

a lower left lateral control arm comprising:

a lower left inner end configured to pivotally couple to the mower frame by way of a lower left inside end joint; and

a lower left outer end configured to pivotally couple to the trailing end of the left trailing arm by way of a lower left outside end joint; and

a right trailing arm suspension system comprising:

a right trailing arm configured to support the right hydraulic motor unit and the right rear wheel, the right trailing arm comprising:

a leading end configured to pivotally couple to the mower frame by way of a right leading end ball joint, wherein the right trailing arm is configured to pivot about a right leading end pivot location defined by the right leading end ball joint;

a trailing end comprising a right hydraulic drive unit mount, wherein the right hydraulic drive unit is configured to couple to the right hydraulic drive unit mount;

an upper right lateral control arm comprising:

an upper right inner end configured to pivotally couple to the mower frame by way of an upper right inside end joint; and

an upper right outer end configured to pivotally couple to the trailing end of the right trailing arm by way of an upper right outside end joint; and

a lower right lateral control arm comprising:

a lower right inner end configured to pivotally couple to the mower frame by way of a lower right inside end joint; and

a lower right outer end configured to pivotally couple to the trailing end of the right trailing arm by way of a lower right outside end joint.

2. The system of claim 1 ,

wherein the left leading end ball joint is configured to enable the left trailing arm to pivot in three dimensions about the left leading end pivot location, and

wherein the right leading end ball joint is configured to enable the right trailing arm to pivot in three dimensions about the right leading end pivot location.

3. The system of claim 1 ,

wherein the left leading end ball joint comprises a spherical bearing configured to enable the left trailing arm to pivot in multiple dimensions about the left leading end pivot location, and

wherein the right leading end ball joint comprises a spherical bearing configured to enable the right trailing arm to pivot in multiple dimensions about the right leading end pivot location.

4. The system of claim 1 ,

wherein a length of the left trailing arm is adjustable to enable adjustment of longitudinal positioning of the left axle and the left rear wheel, and

wherein a length of the right trailing arm is adjustable to enable adjustment of longitudinal positioning of the right axle and the right rear wheel.

5. The system of claim 1 ,

wherein the left leading end ball joint comprises an adjustable joint configured to enable adjustment of longitudinal positioning of the left axle and the left rear wheel, and

wherein the right leading end ball joint comprises an adjustable joint configured to enable adjustment of longitudinal positioning of the right axle and the right rear wheel.

6. The system of claim 1 ,

wherein the left leading end ball joint comprises an adjustable ball joint configured to enable adjustment of a distance between the left leading end pivot location and a rotational axis of the left axle, and

wherein the right leading end ball joint comprises an adjustable ball joint configured to enable adjustment of a distance between the right leading end pivot location and a rotational axis of the right axle.

7. The system of claim 1 ,

wherein the upper left inside end joint comprises a ball joint, and wherein the upper left lateral control arm is configured to pivot about an upper left inside pivot location defined by the ball joint of the upper left inside end joint,

wherein the upper left outside end joint comprises a ball joint, and wherein the upper left lateral control arm is configured to pivot about an upper left outside pivot location defined by the ball joint of the upper left outside end joint,

wherein the upper right inside end joint comprises a ball joint, and wherein the upper right lateral control arm is configured to pivot about an upper right inside pivot location defined by the ball joint of the upper right inside end joint, and

wherein the upper right outside end joint comprises a ball joint, and wherein the upper right lateral control arm is configured to pivot about an upper right outside pivot location defined by the ball joint of the upper right outside end joint.

8. The system of claim 1 ,

wherein a length of at least one of the upper left lateral control arm and the lower left lateral control arm is adjustable, and

wherein a length of at least one of the upper right lateral control arm and the lower right lateral control arm is adjustable.

9. The system of claim 1 ,

wherein the left hydraulic drive unit mount comprises an opening in the trailing end of the left trailing arm that is configured to accept the left hydraulic motor unit, and

wherein the right hydraulic drive unit mount comprises an opening in the trailing end of the right trailing arm that is configured to accept the right hydraulic motor unit.

10. The system of claim 1 ,

wherein the left leading end pivot location is vertically offset above a rotational axis of the left axle, and

wherein the right leading end pivot location is vertically offset above a rotational axis of the right axle.

11. The system of claim 1 ,

wherein the left trailing arm is oriented substantially parallel to a longitudinal axis of the ZTR riding mower system,

wherein the upper left lateral control arm and the lower left lateral control arm are oriented transverse to the longitudinal axis of the ZTR riding mower system,

wherein the right trailing arm is oriented substantially parallel to a longitudinal axis of the ZTR riding mower system, and

wherein the upper right lateral control arm and the lower right lateral control arm are oriented transverse to the longitudinal axis of the ZTR riding mower system.

12. The system of claim 1 ,

wherein the left trailing arm suspension system further comprises a left resilient member configured to dampen movement of the left trailing arm, and

wherein the right trailing arm suspension system further comprises a right resilient member configured to dampen movement of the right trailing arm.

13. The system of claim 1 ,

wherein the left trailing arm suspension system further comprises a left resilient member disposed between the left trailing arm and an element of the mower frame, and

wherein the right trailing arm suspension system further comprises a right resilient member disposed between the right trailing arm and an element of the mower frame.

14. The system of claim 1 ,

wherein the left hydraulic pump unit is remote from the left hydraulic motor unit and is fluidly coupled to the left hydraulic motor unit by way of left flexible hoses, and

wherein the right hydraulic pump unit is remote from the right hydraulic motor unit and is fluidly coupled to the right hydraulic motor unit by way of right flexible hoses.

15. A riding mower system, comprising:

a hydraulic drive system, comprising:

a left hydraulic drive unit comprising:

a left hydraulic motor unit; and

a left axle configured to couple to a left rear wheel, wherein the left hydraulic motor unit is configured to rotate the left axle to drive rotation of the left rear wheel; and

a right hydraulic drive unit comprising:

a right hydraulic motor unit; and

a right axle configured to couple to a right rear wheel, wherein the right hydraulic motor unit is configured to rotate the right axle to drive rotation of the right rear wheel; and

a trailing arm independent rear suspension system comprising:

a left trailing arm suspension system comprising:

a left trailing arm configured to support the left hydraulic motor unit, the left trailing arm comprising:

a leading end configured to pivotally couple to a frame of the mower by way of a left leading end spherical joint, wherein the left trailing arm is configured to pivot about a left leading end pivot location defined by the left leading end spherical joint;

a trailing end comprising a left hydraulic drive unit mount, wherein the left hydraulic drive unit is configured to couple to the left hydraulic drive unit mount;

an upper left lateral control arm comprising:

an upper left inner end configured to pivotally couple to the frame of the mower by way of an upper left inside end joint;

an upper left outer end configured to pivotally couple to the trailing end of the left trailing arm by way of an upper left outside end joint; and

a lower left lateral control arm comprising:

a lower left inner end configured to pivotally couple to the frame of the mower by way of a lower left inside end joint; and

a lower left outer end configured to pivotally couple to the trailing end of the left trailing arm by way of a lower left outside end joint; and

a right trailing arm suspension system comprising:

a right trailing arm configured to support the right hydraulic motor unit, the right trailing arm comprising:

a leading end configured to pivotally couple to the frame by way of a right leading end spherical joint, wherein the right trailing arm is configured to pivot about a right leading end pivot location defined by the right leading end spherical joint;

a trailing end comprising a right hydraulic drive unit mount, wherein the right hydraulic drive unit is configured to couple to the right hydraulic drive unit mount;

an upper right lateral control arm comprising:

an upper right inner end configured to pivotally couple to the frame of the mower by way of an upper right inside end joint;

an upper right outer end configured to pivotally couple to the trailing end of the right trailing arm by way of an upper right outside end joint; and

a lower right lateral control arm comprising:

a lower right inner end configured to pivotally couple to the frame of the mower by way of a lower right inside end joint; and

a lower right outer end configured to pivotally couple to the trailing end of the right trailing arm by way of a lower right outside end joint.

16. The system of claim 15 ,

wherein the left leading end spherical joint is configured to enable the left trailing arm to pivot in multiple dimensions about the left leading end pivot location, and

wherein the right leading end spherical joint is configured to enable the right trailing arm to pivot in multiple dimensions about the right leading end pivot location.

17. The system of claim 15 ,

wherein the left leading end spherical joint comprises a spherical bearing configured to enable the left trailing arm to pivot in multiple dimensions about the left leading end pivot location, and

wherein the right leading end spherical joint comprises a spherical bearing configured to enable the right trailing arm to pivot in multiple dimensions about the right leading end pivot location.

18. The system of claim 15 ,

wherein a length of the left trailing arm is adjustable to enable adjustment of longitudinal positioning of the left axle, and

wherein a length of the right trailing arm is adjustable to enable adjustment of longitudinal positioning of the right axle.

19. The system of claim 15 ,

wherein the left leading end spherical joint comprises an adjustable joint configured to enable adjustment of a length of the left trailing arm, and

wherein the right leading end spherical joint comprises an adjustable joint configured to enable adjustment of a length of the right trailing arm.

20. The system of claim 15 ,

wherein the left leading end spherical joint comprises an adjustable joint configured to enable adjustment of a distance between the left leading end pivot location and a rotational axis of the left axle, and

wherein the right leading end spherical joint comprises an adjustable joint configured to enable adjustment of a distance between the right leading end pivot location and a rotational axis of the right axle.

21. The system of claim 15 ,

wherein the upper left inside end joint comprises a spherical joint, and wherein the upper left lateral control arm is configured to pivot about an upper left inside pivot location defined by the spherical joint of the upper left inside end joint,

wherein the upper left outside end joint comprises a spherical joint, and wherein the upper left lateral control arm is configured to pivot about an upper left outside pivot location defined by the spherical joint of the upper left outside end joint,

wherein the lower left inside end joint comprises a spherical joint, and wherein the lower left lateral control arm is configured to pivot about a lower left inside pivot location defined by the spherical joint of the lower left inside end joint,

wherein the lower left outside end joint comprises a spherical joint, and wherein the lower left lateral control arm is configured to pivot about a lower left outside pivot location defined by the spherical joint of the lower left outside end joint,

wherein the upper right inside end joint comprises a spherical joint, and wherein the upper right lateral control arm is configured to pivot about an upper right inside pivot location defined by the spherical joint of the upper right inside end joint,

wherein the upper right outside end joint comprises a spherical joint, and wherein the upper right lateral control arm is configured to pivot about an upper right outside pivot location defined by the spherical joint of the upper right outside end joint,

wherein the lower right inside end joint comprises a spherical joint, and wherein the lower right lateral control arm is configured to pivot about a lower right inside pivot location defined by the spherical joint of the lower right inside end joint, and

wherein the lower right outside end joint comprises a spherical joint, and wherein the lower right lateral control arm is configured to pivot about a lower right outside pivot location defined by the spherical joint of the lower right outside end joint.

22. The system of claim 15 ,

wherein a length of at least one of the upper left lateral control arm and the lower left lateral control arm is adjustable, and

wherein a length of at least one of the upper right lateral control arm and the lower right lateral control arm is adjustable.

23. The system of claim 15 ,

wherein the left hydraulic drive unit mount comprises an opening in the trailing end of the left trailing arm, and

wherein the right hydraulic drive unit mount comprises an opening in the trailing end of the right trailing arm.

24. The system of claim 15 ,

wherein the left leading end pivot location is vertically offset above a rotational axis of the left axle, and

wherein the right leading end pivot location is vertically offset above a rotational axis of the right axle.

25. The system of claim 15 ,

wherein the left trailing arm is oriented substantially parallel to a longitudinal axis of the riding mower system, and wherein the upper left lateral control arm and the lower left lateral control arm are oriented transverse to the longitudinal axis of the riding mower system, and

wherein the right trailing arm is oriented substantially parallel to a longitudinal axis of the riding mower system, and wherein the upper right lateral control arm and the lower right lateral control arm are oriented transverse to the longitudinal axis of the riding mower system.

26. The system of claim 15 ,

wherein the left trailing arm suspension system further comprises a left resilient member configured to dampen movement of the left trailing arm, and

wherein the right trailing arm suspension system further comprises a right resilient member configured to dampen movement of the right trailing arm.

27. The system of claim 15 ,

wherein the left trailing arm suspension system further comprises a left resilient member disposed between the left trailing arm and the frame of the mower, and

wherein the right trailing arm suspension system further comprises a right resilient member disposed between the right trailing arm and the frame of the mower.

28. The system of claim 15 ,

wherein the left hydraulic motor unit is fluidly coupled to a remote left hydraulic pump unit by way of left flexible hoses, and

wherein the right hydraulic motor unit is fluidly coupled to a remote right hydraulic pump unit by way of right flexible hoses.

29. A zero-turn radius (ZTR) riding mower system, comprising:

a mower frame;

rear wheels, comprising:

a left rear wheel; and

a right rear wheel;

a hydraulic drive system, comprising:

a left hydraulic drive unit configured to drive rotation of the left rear wheel, the left hydraulic drive unit comprising:

a left hydraulic pump unit;

a left hydraulic motor unit; and

a left axle configured to couple to the left rear wheel, wherein the left hydraulic drive unit is configured to rotate the left axle to drive the rotation of the left rear wheel; and

a right hydraulic drive unit configured to drive rotation of the right rear wheel, the right the hydraulic drive unit comprising:

a right hydraulic pump unit;

a right hydraulic motor unit; and

a right axle configured to couple to the right rear wheel, wherein the right hydraulic drive unit is configured to rotate the right axle to drive the rotation of the right rear wheel; and

a trailing arm independent rear suspension system comprising:

a left trailing arm suspension system comprising:

a left trailing arm configured to support the left hydraulic motor unit and the left rear wheel, the left trailing arm comprising:

a leading end comprising a left leading end ball joint pivotally coupling the left trailing arm to the mower frame, wherein the left trailing arm is configured to pivot about a left leading end pivot location defined by the left leading end ball joint;

a trailing end comprising a left hydraulic drive unit mount, wherein the left hydraulic drive unit is configured to couple to the left hydraulic drive unit mount,

an upper left lateral control arm comprising:

an upper left inner end comprising an upper left inside end joint pivotally coupling the upper left lateral control arm to the mower frame; and

an upper left outer end comprising an upper left outside end joint pivotally coupling the upper left lateral control arm to the trailing end of the left trailing arm; and

a lower left lateral control arm comprising:

a lower left inner end comprising a lower left inside end joint pivotally coupling the lower left lateral control arm to the mower frame; and

a lower left outer end comprising a lower left outside end joint pivotally coupling the lower left lateral control arm to the trailing end of the left trailing arm; and

a right trailing arm suspension system comprising:

a right trailing arm configured to support the right hydraulic motor unit and the right rear wheel, the right trailing arm comprising:

a leading end comprising a right leading end ball joint pivotally coupling the right trailing arm to the mower frame, wherein the right trailing arm is configured to pivot about a right leading end pivot location defined by the right leading end ball joint;

a trailing end comprising a right hydraulic drive unit mount, wherein the right hydraulic drive unit is configured to couple to the right hydraulic drive unit mount,

an upper right lateral control arm comprising:

an upper right inner end comprising an upper right inside end joint pivotally coupling the upper right lateral control arm to the mower frame; and

an upper right outer end comprising an upper right outside end joint pivotally coupling the upper right lateral control arm to the trailing end of the right trailing arm; and

a lower right lateral control arm comprising:

a lower right inner end comprising a lower right inside end joint pivotally coupling the lower right lateral control arm to the mower frame; and

a lower right outer end comprising a lower right outside end joint pivotally coupling the lower right lateral control arm to the trailing end of the right trailing arm.

30. The system of claim 29 ,

wherein the left leading end ball joint is configured to enable the left trailing arm to pivot in three dimensions about the left leading end pivot location, and

wherein the right leading end ball joint is configured to enable the right trailing arm to pivot in three dimensions about the right leading end pivot location.

31. The system of claim 29 ,

wherein the left leading end ball joint comprises a spherical bearing configured to enable the left trailing arm to pivot in multiple dimensions about the left leading end pivot location, and

wherein the right leading end ball joint comprises a spherical bearing configured to enable the right trailing arm to pivot in multiple dimensions about the right leading end pivot location.

32. The system of claim 29 ,

wherein a length of the left trailing arm is adjustable to enable adjustment of longitudinal positioning of the left axle and the left rear wheel, and

wherein a length of the right trailing arm is adjustable to enable adjustment of longitudinal positioning of the right axle and the right rear wheel.

33. The system of claim 29 ,

wherein the left leading end ball joint comprises an adjustable joint configured to enable adjustment of a length of the left trailing arm, and

wherein the right leading end ball joint comprises an adjustable joint configured to enable adjustment of a length of the right trailing arm.

34. The system of claim 29 ,

wherein the left leading end ball joint comprises an adjustable ball joint configured to enable adjustment of a distance between the left leading end pivot location and a rotational axis of the left axle, and

wherein the right leading end ball joint comprises an adjustable ball joint configured to enable adjustment of a distance between the right leading end pivot location and a rotational axis of the right axle.

35. The system of claim 29 ,

wherein the upper left inside end joint comprises a ball joint, and wherein the upper left lateral control arm is configured to pivot about an upper left inside pivot location defined by the ball joint of the upper left inside end joint,

wherein the upper left outside end joint comprises a ball joint, and wherein the upper left lateral control arm is configured to pivot about an upper left outside pivot location defined by the ball joint of the upper left outside end joint,

wherein the upper right inside end joint comprises a ball joint, and wherein the upper right lateral control arm is configured to pivot about an upper right inside pivot location defined by the ball joint of the upper right inside end joint, and

wherein the upper right outside end joint comprises a ball joint, and wherein the upper right lateral control arm is configured to pivot about an upper right outside pivot location defined by the ball joint of the upper right outside end joint.

36. The system of claim 29 ,

wherein a length of at least one of the upper left lateral control arm and the lower left lateral control arm is adjustable, and

wherein a length of at least one of the upper right lateral control arm and the lower right lateral control arm is adjustable.

37. The system of claim 29 ,

wherein the left hydraulic drive unit mount comprises an opening in the trailing end of the left trailing arm, and

wherein the right hydraulic drive unit mount comprises an opening in the trailing end of the right trailing arm.

38. The system of claim 29 ,

wherein the left leading end pivot location is vertically offset above a rotational axis of the left axle, and

wherein the right leading end pivot location is vertically offset above a rotational axis of the right axle.

39. The system of claim 29 ,

wherein the left trailing arm is oriented substantially parallel to a longitudinal axis of the ZTR riding mower system, and wherein the upper left lateral control arm and the lower left lateral control arm are oriented transverse to the longitudinal axis of the ZTR riding mower system, and

wherein the right trailing arm is oriented substantially parallel to a longitudinal axis of the ZTR riding mower system, and wherein the upper right lateral control arm and the lower right lateral control arm are oriented transverse to the longitudinal axis of the ZTR riding mower system.

40. The system of claim 29 ,

wherein the left trailing arm suspension system further comprises a left resilient member configured to dampen movement of the left trailing arm, and

wherein the right trailing arm suspension system further comprises a right resilient member configured to dampen movement of the right trailing arm.

41. The system of claim 29 ,

wherein the left trailing arm suspension system further comprises a left resilient member disposed between the left trailing arm and the mower frame, and

wherein the right trailing arm suspension system further comprises a right resilient member disposed between the right trailing arm and the mower frame.

42. The system of claim 29 ,

wherein the left hydraulic pump unit is remote from the left hydraulic motor unit and is fluidly coupled to the left hydraulic motor unit by way of left flexible hoses, and

wherein the right hydraulic pump unit is remote from the right hydraulic motor unit and is fluidly coupled to the right hydraulic motor unit by way of right flexible hoses.

Assignments (7)
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Nov 13, 2023
From: BAD BOY MOWERS, LLC
To: BNP PARIBAS, AS THE COLLATERAL AGENT
Reel/Frame 065552/0552 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 55718/0341 Recorded Nov 10, 2023
From: BNP PARIBAS, AS ADMINISTRATIVE AGENT
To: BAD BOY MOWERS, LLC
Reel/Frame 065535/0476 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 51459/0276 Recorded Mar 17, 2021
From: BNP PARIBAS, AS ADMINISTRATIVE AGENT
To: BAD BOY MOWERS, LLC
Reel/Frame 055715/0221 →
GRANT OF PATENT SECURITY INTEREST Recorded Mar 17, 2021
From: BAD BOY MOWERS, LLC
To: BNP PARIBAS, AS ADMINISTRATIVE AGENT
Reel/Frame 055718/0341 →
GRANT OF PATENT SECURITY INTEREST Recorded Jan 2, 2020
From: BAD BOY MOWERS, LLC
To: BNP PARIBAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051459/0276 →
CHANGE OF NAME Recorded Dec 30, 2019
From: BAD BOY, INC.
To: BAD BOY MOWERS, LLC
Reel/Frame 051447/0890 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: LONG, WARREN; COVINGTON, CHARLES BRADLEY
To: BAD BOY, INC.
Reel/Frame 050433/0294 →
Cited By (1)
US 12,616,090