IP Library Granted Patent US 11,214,668
Granted Patent B2
US 11,214,668 · App. 16/583,396 · Granted Jan 4, 2022

Resin composition for resin composite, resin composite, and refrigeration device comprising the said resin composite

Inventors: Hung-Jui Kuo (Tainan, TW); Jui-Hsi Hsu (Tainan, TW); Chen-Pao Huang (Tainan, TW)
Assignee: CHIMEI CORPORATION
C08L9/06B32B27/302C08L25/12C08L51/04C08L55/02F25D23/08B32B2250/24C08K5/01C08K7/02C08K2201/005
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Quick Facts
Patent No.
US 11,214,668
App. No.
16/583,396
Granted
Jan 4, 2022
Kind
B2
Abstract

A resin composite is provided, which comprises: a first resin layer including a first rubber modified styrene-based resin composition; and a second resin layer including a second rubber modified styrene-based resin composition. The first and second rubber modified styrene-based resin compositions respectively comprise: a styrene-based copolymer; and rubber particles. In the first rubber modified styrene-based resin composition, on the basis of a total weight of all monomer units of the styrene-based copolymer being 100 wt %, the styrene-based copolymer comprises more than or equal to 21.0 wt % to less than or equal to 31.0 wt % of an acrylonitrile-based monomer unit. In the second rubber modified styrene-based resin composition, on the basis of a total weight of all monomer units of the styrene-based copolymer being 100 wt %, the styrene-based copolymer comprises more than or equal to 12.0 wt % to less than 21.0 wt % of an acrylonitrile-based monomer unit.

Claims (30)

1. A resin composition for a resin composite, comprising:

2.0 wt % to 5.0 wt % of a first rubber modified styrene-based resin composition; and

95.0 wt % to 98.0 wt % of a second rubber modified styrene-based resin composition,

wherein the first rubber modified styrene-based resin composition comprises: a continuous phase formed with 86.0 wt % to 99.0 wt % of a first styrene-based copolymer; and a dispersed phase formed with 1.0 wt % to 14.0 wt % of first rubber particles, wherein on the basis of a total weight of all monomer units of the first styrene-based copolymer being 100 wt %, the first styrene-based copolymer comprises more than or equal to 21.0 wt % to less than or equal to 31.0 wt % of a first acrylonitrile-based monomer unit,

wherein the second rubber modified styrene-based resin composition comprises: a continuous phase formed with a second styrene-based copolymer; and a dispersed phase formed with second rubber particles, wherein on the basis of a total weight of all monomer units of the second styrene-based copolymer being 100 wt %, the second styrene-based copolymer comprises more than or equal to 12.0 wt % to less than 21.0 wt % of a second acrylonitrile-based monomer unit.

2. The resin composition for a resin composite according to claim 1 , wherein the first rubber modified styrene-based resin composition comprises: the continuous phase formed with 90.0 wt % to 97.0 wt % of the first styrene-based copolymer; and the dispersed phase formed with 3.0 wt % to 10.0 wt % of the first rubber particles.

3. The resin composition for a resin composite according to claim 1 , wherein the first styrene-based copolymer comprises more than or equal to 22.0 wt % to less than or equal to 29.7 wt % of the first acrylonitrile-based monomer unit.

4. The resin composition for a resin composite according to claim 1 , wherein the second styrene-based copolymer comprises more than or equal to 12.5 wt % to less than 20.5 wt % of the second acrylonitrile-based monomer unit.

5. The resin composition for a resin composite according to claim 1 , wherein the weight average particle diameter of the second rubber particles is more than 2.5 μm to less than 7.5 μm.

6. The resin composition for a resin composite according to claim 5 , wherein the weight average particle diameter of the second rubber particles is more than or equal to 3.0 μm to less than or equal to 7.0 μm.

7. The resin composition for a resin composite according to claim 1 , wherein the second rubber modified styrene-based resin composition is a bulk polymerized rubber modified styrene-based resin, and the second rubber particles comprise rubber particles having an occlusion structure.

8. The resin composition for a resin composite according to claim 1 , wherein a difference between a content of the first acrylonitrile-based monomer unit and a content of the second acrylonitrile-based monomer unit is less than or equal to 14 wt %.

9. A resin composite, comprising:

a first resin layer, comprising a first rubber modified styrene-based resin composition; and

a second resin layer, comprising a second rubber modified styrene-based resin composition,

wherein the first rubber modified styrene-based resin composition comprises: a continuous phase formed with 86.0 wt % to 99.0 wt % of a first styrene-based copolymer; and a dispersed phase formed with 1.0 wt % to 14.0 wt % of first rubber particles, wherein on the basis of a total weight of all monomer units of the first styrene-based copolymer being 100 wt %, the first styrene-based copolymer comprises more than or equal to 21.0 wt % to less than or equal to 31.0 wt % of a first acrylonitrile-based monomer unit,

wherein the second rubber modified styrene-based resin composition comprises: a continuous phase formed with a second styrene-based copolymer; and a dispersed phase formed with second rubber particles, wherein on the basis of a total weight of all monomer units of the second styrene-based copolymer being 100 wt %, the second styrene-based copolymer comprises more than or equal to 12.0 wt % to less than 21.0 wt % of a second acrylonitrile-based monomer unit.

10. The resin composite according to claim 9 , wherein the first rubber modified styrene-based resin composition comprises: the continuous phase formed with 90.0 wt % to 97.0 wt % of the first styrene-based copolymer; and the dispersed phase formed with 3.0 wt % to 10.0 wt % of the first rubber particles.

11. The resin composite according to claim 9 , wherein the first styrene-based copolymer comprises more than or equal to 22.0 wt % to less than or equal to 29.7 wt % of the first acrylonitrile-based monomer unit.

12. The resin composite according to claim 9 , wherein the second styrene-based copolymer comprises more than or equal to 12.5 wt % to less than 20.5 wt % of the second acrylonitrile-based monomer unit.

13. The resin composite according to claim 9 , wherein the weight average particle diameter of the second rubber particles is more than 2.5 μm to less than 7.5 μm.

14. The resin composite according to claim 13 , wherein the weight average particle diameter of the second rubber particles is more than or equal to 3.0 μm to less than or equal to 7.0 μm.

15. The resin composite according to claim 9 , wherein the second rubber modified styrene-based resin composition is a bulk polymerized rubber modified styrene-based resin, and the second rubber particles comprise rubber particles having an occlusion structure.

16. The resin composite according to claim 9 , wherein the thickness of the first resin layer is 2% to 5% of the thickness of the resin composite, and the thickness of the second resin layer is 95% to 98% of the thickness of the resin composite.

17. The resin composite according to claim 9 , wherein a difference between a content of the first acrylonitrile-based monomer unit and a content of the second acrylonitrile-based monomer unit is less than or equal to 14 wt %.

18. The resin composite according to claim 9 , wherein the first resin layer is formed by co-extruding the first rubber modified styrene-based resin composition, and the second resin layer is formed by co-extruding the second rubber modified styrene-based resin composition.

19. A refrigeration device, comprising:

a resin composite according to claim 9 ; and

a foamed layer, wherein the foamed layer is in contact with the second resin layer.

20. The refrigeration device according to claim 19 , wherein the refrigeration device is a refrigerator or a freezer.

Assignments (2)
CHANGE OF NAME Recorded Oct 14, 2021
From: CHI MEI CORPORATION
To: CHIMEI CORPORATION
Reel/Frame 057797/0570 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: KUO, HUNG-JUI; HSU, JUI-HSI; HUANG, CHEN-PAO
To: CHI MEI CORPORATION
Reel/Frame 050497/0676 →
Priority Claims (1)
TW 107136522 · Oct 17, 2018 · national
Continuity (1)
Related Publication 20200123348A1 · Apr 23, 2020