Small-scale cotton processing
A seed processing system for cottonseeds includes a fluid distribution system configured to sequentially dispense an acid solution, a base solution and a rinse liquid onto the cottonseeds. A seed applicator system defines an interior configured to hold the cottonseeds and receive the acid solution, base solution and rinse liquid dispensed from the fluid distribution system. The seed applicator system includes a rotor configured to agitate the cottonseeds in the interior as the acid solution, base solution and rinse liquid are dispensed onto the cottonseeds to effectuate mixing.
1. A seed processing system for cottonseeds comprising:
a fluid distribution system configured to sequentially dispense in order an acid solution, a base solution for neutralizing the acid solution, and a rinse liquid onto the cottonseeds; and
a seed applicator system defining an interior configured to hold the cottonseeds and sequentially receive the acid solution, the base solution and the rinse liquid dispensed from the fluid distribution system onto the cottonseeds within the interior, the seed applicator system including:
a rotor configured to agitate the cottonseeds in the interior as the acid solution, the base solution and the rinse liquid are dispensed onto the cottonseeds to effectuate mixing;
a seed loading chute configured to receive the cottonseeds into the interior; and
a discharge for removing the cottonseeds from the interior, the discharge separate from the seed loading chute.
2. The seed processing system of claim 1 , wherein the seed applicator system includes a drain that permits the acid solution, the base solution and the rinse liquid to exit the interior.
3. The seed processing system of claim 2 , further comprising a waste solution reservoir fluidly connected to the drain of the seed applicator system for receiving the acid solution, the base solution and the rinse liquid that exit the interior of the seed applicator system through the drain.
4. The seed processing system of claim 1 , wherein the seed applicator system includes a blower fluidly connected to the interior and configured to direct heated air into the interior to dry the cottonseeds.
5. The seed processing system of claim 4 , further comprising a controller configured to monitor a temperature of the heated air from the blower.
6. The seed processing system of claim 1 , further comprising a controller in operative communication with the fluid distribution system and the seed applicator system, the controller being configured to automate the seed processing system by controlling operation of the fluid distribution system and the seed applicator system.
7. The seed processing system of claim 1 , wherein the fluid distribution system comprises an acid reservoir to contain the acid solution, and a base reservoir to contain the base solution.
8. The seed processing system of claim 7 , wherein the fluid distribution system further comprises supply lines to fluidly connect the acid reservoir, the base reservoir, and a rinse liquid source, respectively, to the seed applicator system.
9. The seed processing system of claim 8 , wherein the supply lines contain valves to selectively open and close the supply lines.
10. The seed processing system of claim 7 , wherein at least one of the acid reservoir and the base reservoir includes a fluid level sensor for determining an amount of solution in the reservoir.
11. The seed processing system of claim 1 , further comprising a sink fluidly connected to the fluid distribution system and configured to receive the acid solution, the base solution and the rinse liquid dispensed from the fluid distribution system.
12. The seed processing system of claim 1 , wherein the seed applicator system further includes a first nozzle and a second nozzle in fluid communication with the interior, the first nozzle configured to dispense the acid solution into the interior and the second nozzle configured to dispense the base solution into the interior.
13. The seed processing system of claim 12 , further comprising a third nozzle in fluid communication with the interior, the third nozzle configured to dispense the rinse liquid into the interior.
14. The seed processing system of claim 1 , comprising:
a controller in operative communication with the fluid distribution system and the seed applicator system, the controller configured to:
control operation of the fluid distribution system to sequentially deliver the acid solution from the acid reservoir, the base solution from the base reservoir, and the rinse liquid to the cottonseeds in the interior of the seed applicator; and
control operation of the seed applicator system to actuate the rotor to agitate the cottonseeds in the interior as the acid solution, the base solution, and the rinse solution are dispensed onto the cottonseeds in the interior.
15. The seed processing system of claim 12 , wherein the seed processing system further includes:
a drain in fluid communication with the interior, the drain operable to remove the acid solution, the base solution, and the rinse liquid from the interior; and
a waste reservoir configured to receive the acid solution, the base solution, and the rinse liquid removed from the interior by the drain.