IP Library Granted Patent US 10,919,596
Granted Patent B2
US 10,919,596 · App. 16/593,325 · Granted Feb 16, 2021

Methods and apparatus for selective stiffness of vehicle suspension

Inventors: Mario Galasso (Sandy Hook, CT); Wesley E. Allinger (Santa Cruz, CA)
Assignee: Fox Factory, Inc.
B62K25/08B62K21/02B62K2025/048
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Quick Facts
Patent No.
US 10,919,596
App. No.
16/593,325
Granted
Feb 16, 2021
Kind
B2
Abstract

A method and apparatus for an adjustable suspension system for a vehicle comprises at least one strut. In one embodiment, the stanchion (or slider) is non-uniform with a major and minor circumferential stiffness and is adjustable relative to a fore and aft axis of the vehicle in order to provide a differing amount of stiffness relative thereto. In another embodiment, a portion of the stanchion is circular and a reinforcement is annularly disposed therearound with axial retention formations, The reinforcement has a non-uniform circumferential characteristic and is rotatable relative to the fore/aft axis of the vehicle.

Claims (40)

1. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, and wherein said longitudinal reinforcement member is coupled to said stanchion with clamps.

2. The suspension of claim 1 further comprising:

said strut assembly including mounting provisions for coupling said longitudinal reinforcement member to said stanchion.

3. The suspension of claim 2 wherein said mounting provisions enable said longitudinal reinforcement member to be mounted to said stanchion.

4. The suspension of claim 1 wherein said longitudinal reinforcement member is comprised of a material selected from the group consisting of: carbon fiber reinforced composite, injection molded plastic, stamped/formed aluminum, metal matrix composite, work hardened and heat treated brass, steel, titanium, magnesium, or a combination thereof.

5. The suspension of claim 1 wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion.

6. The suspension of claim 5 wherein said circumferential body is disposed on a front facing surface of said stanchion.

7. The suspension of claim 5 wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion.

8. The suspension of claim 7 wherein said circumferential body is coupled to said stanchion with axially spaced clamps.

9. The suspension of claim 7 wherein said circumferential body is bolted to said stanchion.

10. The suspension of claim 7 wherein said circumferential body extends below a single lower fork leg clamp and supports a portion of a fork leg.

11. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness, said strut assembly including mounting provisions for coupling said longitudinal reinforcement member to said stanchion, said longitudinal reinforcement member comprised of a material selected from the group consisting of: carbon fiber reinforced composite, injection molded plastic, stamped/formed aluminum, metal matrix composite, work hardened and heat treated brass, steel, titanium, magnesium, or a combination thereof; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, and wherein said longitudinal reinforcement member is coupled to said stanchion with clamps.

12. The suspension of claim 11 wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion.

13. The suspension of claim 12 wherein said circumferential body is disposed on a front facing surface of said stanchion.

14. The suspension of claim 12 wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion.

15. The suspension of claim 12 wherein said circumferential body extends below a single lower fork leg clamp and supports a portion of a fork leg.

16. The suspension of claim 11 wherein said circumferential body is coupled to said stanchion with axially spaced clamps.

17. The suspension of claim 11 wherein said circumferential body is bolted to said stanchion.

18. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, and wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion.

19. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, and wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion, said circumferential body is disposed on a front facing surface of said stanchion.

20. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion and wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion.

21. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion and wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion, said circumferential body is coupled to said stanchion with axially spaced clamps.

22. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion and wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion, said circumferential body is bolted to said stanchion.

23. A suspension for a vehicle comprising:

a strut assembly including at least one longitudinal reinforcement member for coupling to a stanchion of said strut assembly, the longitudinal reinforcement member having a first position in which the strut has a first stiffness in a plane substantially aligned with an up/down and a fore and aft direction relative to the vehicle and a second position in which the strut has a second stiffness, in the direction of the plane, that is lower than the first stiffness; and

a selectively engageable orientation retainer for selectively retaining the longitudinal reinforcement member in the first position, wherein the reinforcement member has a non-uniform circumferential stiffness and the first stiffness in the first position results from the reinforcement member comprising a circumferential body comprised of a plurality of materials, said circumferential body not required to span the entire circumference of said stanchion, at least one of said plurality of materials having a modulus wherein said modulus of said at least one of said plurality of said materials is higher than a modulus of at least one other portion of said strut assembly, said at least one of said plurality of said materials substantially aligned with the plane, wherein said circumferential body spans approximately 180 degrees of a circumference of said stanchion and wherein said circumferential body is disposed on said stanchion along a length of said stanchion to enhance stiffness of said length of said stanchion, said circumferential body extends below a single lower fork leg clamp and supports a portion of a fork leg.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059588/0805 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2020
From: GALASSO, MARIO; ALLINGER, WESLEY E.
To: FOX FACTORY, INC.
Reel/Frame 054318/0085 →
PATENT SECURITY AGREEMENT Recorded Mar 13, 2020
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052163/0728 →
Continuity (6)
Continuation 15436423 · Feb 17, 2017
Division 13748788 · Jan 24, 2013
Continuation 12623788 · Nov 23, 2009
Provisional Application 61117090 · Nov 21, 2008
Provisional Application 61117466 · Nov 24, 2008
Related Publication 20200031424A1 · Jan 30, 2020