MULTILAYER PACKAGING FILM AND PROCESS
A multilayer packaging film and process is provided. Each layer of the film is positioned relative to each other layer in the following sequential order: (a) an exterior layer, (b) a first tie layer, (c) a first inner polyamide layer, (d) a barrier layer, (e) a second inner polyamide layer, (f) a second tie layer and (g) an interior layer of sealant material. The multilayer packaging film has a Thickness of from 0.50 mil to 3.0 mil. The multilayer packaging film has a Shrinkage Value of no more than five percent. The multilayer packaging film has a One-percent Secant Modulus of from about 100,000 psi to about 160,000 psi.
1 . A multilayer packaging film comprising:
each layer positioned relative to each other layer in the following sequential order: (a) an exterior layer comprising a member from the group comprising polyamide, polypropylene, polyethylene, polyester and co-polymers of any of these, (b) a first tie layer, (c) a first inner polyamide layer, (d) a barrier layer, (e) a second inner polyamide layer, (f) a second tie layer and (g) an interior layer of sealant material;
the multilayer packaging film has a Thickness of from 0.50 mil to 3.0 mil;
the multilayer packaging film has a Shrinkage Value of no more than five percent; and
the multilayer packaging film has a One-percent Secant Modulus of from about 100,000 psi to about 160,000 psi.
2 . The multilayer packaging film of claim 1 , wherein the second inner polyamide layer adheres to the interior layer with a Bond Strength of at least 250 g/inch.
3 . The multilayer packaging film of claim 2 , wherein the second inner polyamide layer adheres to the interior layer directly via the second tie layer.
4 . The multilayer packaging film of claim 1 , wherein the Thickness is from about 0.75 mil to about 1.75 mil.
5 . The multilayer packaging film of claim 1 , wherein the Thickness is from about 1.25 mil to about 2.5 mil.
6 . The multilayer packaging film of claim 1 , wherein the barrier layer comprises EVOH.
7 . The multilayer packaging film of claim 1 , wherein the film forms a package with the interior layer sealed to itself.
8 . The multilayer packaging film of claim 7 , wherein the second inner polyamide layer adheres to the interior layer with a Bond Strength greater than a Seal Strength of the interior layer sealed to itself.
9 . The multilayer packaging film of claim 1 , wherein the sealant material is peelable.
10 . A multilayer packaging film process comprising:
coextruding each layer positioned relative to each other layer in the following sequential order to form a multilayer packaging film: (a) an exterior layer comprising a member from the group comprising polyamide, polypropylene and polyethylene, (b) a first tie layer, (c) a first inner polyamide layer, (d) a barrier layer, (e) a second inner polyamide layer, (f) a second tie layer and (g) an interior layer of sealant material;
forming the multilayer packaging film to a Thickness of from 0.50 mil to 3.0 mil;
imparting a Shrinkage Value of no more than five percent to the multilayer packaging film; and
imparting a One-percent Secant Modulus of from about 100,000 psi to about 160,000 psi to the multilayer packaging film.
11 . The multilayer packaging film process of claim 10 , further comprising adhering the second inner polyamide layer to the interior layer with a Bond Strength of at least 250 g/inch.
12 . The multilayer packaging film process of claim 10 , wherein the Thickness is from about 0.75 mil to about 1.75 mil.
13 . The multilayer packaging film process of claim 10 , wherein the Thickness is from about 1.25 mil to about 2.5 mil.
14 . The multilayer packaging film process of claim 10 , wherein the barrier layer comprises EVOH.
15 . The multilayer packaging film process of claim 10 , further comprising forming a package with the multilayer packaging film wherein the interior layer is sealed to itself.
16 . The multilayer packaging film process of claim 15 , further comprising adhering the second inner polyamide layer to the interior layer with a Bond Strength greater than a Seal Strength of the interior layer sealed to itself.
17 . The multilayer packaging film process of claim 10 , wherein at least one of the imparting steps comprises biaxially orienting the multilayer packaging film.
18 . The multilayer packaging film process of claim 10 , wherein at least one of the imparting steps comprises annealing the multilayer packaging film.
19 . The multilayer packaging film process of claim 10 , wherein both imparting steps comprise biaxially orienting the multilayer packaging film and annealing the multilayer packaging film.
20 . The multilayer packaging film process of claim 19 , wherein the steps of coextruding, biaxially orienting and annealing occur in a continuous in-line process.
21 . The multilayer packaging film process of claim 10 , comprising a triple bubble process.