IP Library Granted Patent US 11,585,000
Granted Patent B2
US 11,585,000 · App. 16/602,420 · Granted Feb 21, 2023

Electrocatalyst for water electrolysis

Inventors: Viktor Balema (Ames, IA); Sonal Padalkar (Ames, IA); Ihor Hlova (Ames, IA); Tian Lan (Ames, IA); Oleksandr Dolotko (Ames, IA); Vitalij K. Pecharsky (Ames, IA); Duane D. Johnson (Ames, IA); Arjun K. Pathak (Ames, IA); Prashant Singh (Jaipur, IN)
Assignee: Iowa State University Research Foundation, Inc.
C25B11/075C23C18/1639C23C18/42C25B1/04C25B11/051C25B11/057C25B11/091C25D3/50C25D5/02C25D13/02G01N27/48
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Quick Facts
Patent No.
US 11,585,000
App. No.
16/602,420
Granted
Feb 21, 2023
Kind
B2
Abstract

A cathode is provided for electrolysis of water wherein the cathode material comprises a multi-principal element, transition metal dichalcogenide material that has four or more chemical elements and that is a single phase, solid solution. The pristine cathode material does not contain platinum as a principal (major) component. However, a cathode comprising a transition metal dichalcogenide having platinum (Pt) nanosized islands or precipitates disposed thereon is also provided.

Claims (14)

1. A water electrolysis cell, comprising an anode, a cathode, and an electrical power source wherein the cathode is comprised of an electrode material for effecting a hydrogen evolution reaction via water electrolysis and comprising a single, solid solution phase consisting of a transition metal chalcogen phase devoid of a non-transition metal chalcogen phase, represented by the general formula of:

(M a 1 M b 2 M c 3 . . . M n )(X 1 A X 2 B X 3 C ),

wherein M 1 , M 2 , M 3 . . . M n each represents a different transition metal and wherein at least three transition metals are present and the sum of a+b+c . . . n is between 1 and 3, wherein X 1 , X 2 , X 3 each represents a chalcogen element selected from the group consisting of S as X 1 A , Se as X 2 B , and Te as X 3 C wherein the chalcogen element includes S alone or S and at least one of Se and Te and wherein the sum of A+B+C is between 2 and 6 with the proviso that Se is present only together with S as A+B=2, and wherein the material does not contain platinum as a principal (major) component and exhibits a stable overpotential during water electrolysis at room temperature.

2. The electrolysis cell of claim 1 wherein the electrode material comprises three group 4 and/or group 5 transition metals, and/or group 6 transition metal, and/or group 9 transition metal, and/or group 10 transition metal.

3. The electrolysis cell of claim 1 wherein the electrode material contains Ta as a transition metal.

4. The electrolysis cell of claim 3 wherein the electrode material that comprises at least one of (W 0.4 Mo 0.4 Ta 0.2 )S 2 , (W 0.475 Mo 0.475 Ta 0.05 )S 2 , Mo 0.475 W 0.475 Ta 0.05 )SSe and (Mo 0.4 W 0.4 Ta 0.2 )SSe.

5. The electrolysis cell of claim 1 wherein the electrode material comprises particles of the size between 0.6 nm and 5 micron (5000 nm) in at least one dimension.

6. The electrolysis cell of claim 1 wherein the electrode material comprises particles of the size between 0.6 nm and 5 micron (5000 nm) in one dimension and more than 1 micron (5000 nm) in the second and/or third dimensions wherein the particles include at least one of nano plates, micro plates, rods, wires, tubes, and thin films.

7. The electrolysis cell of claim 1 wherein the electrode material exhibits an overpotential below 0.5 V vs the reversible hydrogen electrode (RHE) at 10 mA/cm 2 current density during electrolysis of water in acidic environment at room temperature.

8. The electrolysis cell of claim 1 wherein the electrode material exhibits an overpotential below 0.1 V vs the reversible hydrogen electrode (RHE) at 10 mA/cm 2 current density during electrolysis of water in acidic environment at room temperature.

9. The electrolysis cell of claim 1 wherein the electrode material exhibits at least one of metallic electrical resistivity and semi-metallic electrical resistivity.

10. The electrolysis cell of claim 1 wherein the electrode material contains at least three transition metals selected from the group Cr, Mo, W, Ta, Nb, V, Hf, Zr, Pd, and Pt.

11. The electrolysis cell of claim 1 wherein the transition metal chalcogen phase of the cathode includes Ta as a transition metal.

12. The electrolysis cell of claim 11 wherein the cathode comprises at least one of (W 0.4 Mo 0.4 Ta 0.2 )S 2 , (W 0.475 Mo 0.475 Ta 0.05 )S 2 , Mo 0.475 W 0.475 Ta 0.05 )SSe and (Mo 0.4 W 0.4 Ta 0.2 )SSe.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2023
From: BALEMA, VIKTOR; PADALKAR, SONAL; HLOVA, IHOR; LAN, TIAN; DOLOTKO, OLEKSANDR; PECHARSKY, VITALIJ K; JOHNSON, DUANE D; PATHAK, ARJUN K; SINGH, PRASHANT
To: IOWA STATE UNIVERSITY RESEARCH FOUNDATION, INC.
Reel/Frame 063150/0489 →
CONFIRMATORY LICENSE Recorded Apr 27, 2020
From: IOWA STATE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 052497/0666 →
Continuity (2)
Provisional Application 62766165 · Oct 4, 2018
Related Publication 20200109479A1 · Apr 9, 2020