IP Library Granted Patent US 11,094,868
Granted Patent B2
US 11,094,868 · App. 16/604,570 · Granted Aug 17, 2021

Method for producing an illumination device and illumination device

Inventors: Klaus Mueller (Pettendorf, DE); Holger Klassen (Regenstauf, DE)
Assignee: OSRAM OLED GMBH
H01L33/62H01L25/13H01L2224/0401H01L2224/13562H01L2933/0066
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Quick Facts
Patent No.
US 11,094,868
App. No.
16/604,570
Granted
Aug 17, 2021
Kind
B2
Abstract

A method for producing an illumination device may include providing a plurality of optoelectronic semi-conductor components that each have a semi-conductor layer sequence for generating radiation where the semiconductor components each have at least one contact surface on one side and are held by a common carrier. The method may further include electroplating each contact surface of the semi-conductor components using a solder material, applying the semi-conductor components having the solder material to a substrate, and melting and soldering the contact surfaces onto the surfaces.

Claims (36)

1. A method for providing an illumination device, comprising:

providing a plurality of optoelectronic semiconductor components comprising a semiconductor layer sequence for producing radiation, wherein the semiconductor components comprise at least one contact area on a side and are held by a common carrier;

galvanically coating the respective contact area of the semiconductor components with a soldering material;

applying the semiconductor components onto a substrate with the soldering material;

melting the soldering material; and

soldering the contact areas onto the substrate.

2. The method as claimed in claim 1 , further comprising:

applying an adhesive onto the soldering material before melting, and to secure the semiconductor components on the substrate.

3. The method as claimed in claim 2 , further comprising:

evaporating the adhesive before the melting of the soldering material.

4. The method as claimed in claim 3 , further comprising:

evaporating the adhesive at a first temperature; and

melting the soldering material at a second temperature, wherein the first temperature is lower than the second temperature.

5. The method as claimed in claim 1 , further comprising:

introducing the substrate together with the applied semiconductor components into a soldering chamber before the melting of the soldering material; and

introducing a gaseous flux into the soldering chamber before the melting of the soldering material.

6. The method as claimed in claim 5 , wherein nitrogen enriched with formic acid is introduced as the gaseous flux.

7. The method as claimed in claim 1 , further comprising:

producing a vacuum in the soldering chamber during the melting of the soldering material.

8. The method as claimed in claim 1 , wherein the soldering material comprises tin.

9. The method as claimed in claim 1 , further comprising:

coating the respective contact areas with the soldering material with a thickness of 2 to 20 μm.

10. The method as claimed in claim 1 , further comprising:

slightly melting the soldering material before applying the semiconductor components onto the substrate; and

reshaping the outer shape of the soldering material.

11. The method as claimed in claim 1 , further comprising:

providing the substrate with metallic substrate contact areas;

applying the semiconductor components with the soldering material onto the metallic substrate contact areas;

heating the metallic substrate contact areas such that the soldering material and the metallic substrate contact areas form an intermetallic bond; and

soldering the contact areas onto the substrate.

12. The method as claimed in claim 11 , wherein:

the metallic substrate contact areas comprise copper and/or nickel gold.

13. The method as claimed in claim 11 , further comprising:

heating the substrate contact areas and melting the soldering material using pressure.

14. The method as claimed in claim 1 , wherein:

the common carrier comprises a plastics frame.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 051464/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2019
From: MUELLER, KLAUS; KLASSEN, HOLGER
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 050810/0236 →