IP Library › Granted Patent US 11,276,846
Granted Patent B2
US 11,276,846 · App. 16/605,415 · Granted Mar 15, 2022

Method for manufacturing electrode for secondary battery and electrode manufactured thereby

Inventors: Ki Tae Kim (Daejeon, KR); Chang Wan Koo (Daejeon, KR); Sang Hoon Choy (Daejeon, KR)
H01M4/0409H01M4/0404H01M4/623H01M4/133H01M4/139H01M4/52H01M4/58H01M4/66H01M4/70H01M10/052H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 11,276,846
App. No.
16/605,415
Granted
Mar 15, 2022
Kind
B2
Abstract

The present invention provides a method for manufacturing an electrode, the method comprising the steps of: preparing a lump of mixture bulk; milling the mixture bulk to prepare granular powder having an average particle diameter of 30 micrometers to 180 micrometers; sprinkling the granular powder on the surface of a metal current collector; and rolling the granular powder on the metal current collector to laminate the granular powder on the metal current collector.

Claims (20)

1. A method of manufacturing an electrode for a secondary battery, comprising:

preparing a mixture bulk of a lump form;

milling the mixture bulk to prepare a granular powder having an average particle size of 30 micrometers to 180 micrometers;

scattering the granular powder on a surface of a metal current collector; and

rolling the granular powder on the metal current collector, and laminating the granular powder on the metal current collector,

wherein the preparing of the mixture bulk comprises:

forming a first mixture by mixing a first binder, an electrode active material, and a conductive material;

mixing a second binder with the first mixture to form a second mixture; and

applying a shear stress to the second mixture to fiberize the second binder to obtain the mixture bulk of a lump form in which the fibrous second binder is entangled in the second mixture; and

wherein a Hausner ratio of the granular powder is between 1.10 and 1.25

wherein a content of the second binder is not less than 0.8% and not more than 1% based on total weight of the mixture bulk;

wherein a content of the first binder is not less than 2.1% and not more than 2.4% based on a total weight of the mixture bulk.

2. The method of claim 1 , wherein the second binder is polytetrafluoroethylene (PTFE).

3. The method of claim 1 , wherein the first binder is one or more selected from the group consisting of polyethylene oxide (PEO), polyvinylidene fluoride (PVdF), and polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP).

4. The method of claim 1 , wherein the electrode active material is a positive electrode active material.

5. The method of claim 1 , wherein the electrode active material is a negative electrode active material.

6. The method of claim 1 , wherein the laminating comprises:

rolling the granular powder on the metal current collector by a roller heated to a predetermined temperature, to produce a rolled granular powder; and

attaching the rolled granular powder to the current collector by using the pressure and temperature of the roller.

7. The method of claim 6 , wherein the attaching is performed as at least one of the first binder and the second binder contained in the granular powder is melted.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2019
From: KIM, KI TAE; KOO, CHANG WAN; CHOY, SANG HOON
To: LG CHEM, LTD.
Reel/Frame 050748/0449 →
Priority Claims (1)
KR 10-2017-0123727 · Sep 25, 2017 · national
Continuity (1)
Related Publication 20200321599A1 · Oct 8, 2020