IP Library Granted Patent US 10,780,654
Granted Patent B2
US 10,780,654 · App. 16/607,678 · Granted Sep 22, 2020

Imprinted 3D printed structure, printing method, 3D item and lighting system therewith

Inventors: Ties Van Bommel (Horst, NL); Rifat Ata Mustafa Hikmet (Eindhoven, NL)
Assignee: SIGNIFY HOLDING B.V.
B29C69/02B29C59/022B29C59/026B29C64/30B33Y10/00B33Y40/20B33Y80/00B29C64/118B29K2105/24B29L2011/0016
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Quick Facts
Patent No.
US 10,780,654
App. No.
16/607,678
Granted
Sep 22, 2020
Kind
B2
Abstract

The invention provides a method for 3D printing a 3D item ( 1 ), the method comprising depositing during a printing stage 3D printable material ( 201 ), to provide the 3D item ( 1 ) comprising 3D printed material ( 202 ), wherein the printing stage comprises: —3D printing a first 3D printable material ( 201 a ) to provide a first 3D printed material ( 202 a ), the first 3D printable material ( 201 a ) comprising a cross-linkable material; —creating a relief structure ( 610 ) in the first 3D printed material ( 202 a ) with a tool ( 630 ); and —3D printing a second 3D printable material ( 201 b ) to provide a second 3D printed material ( 202 b ), to provide a stack ( 620 ) of (i) 3D printed material ( 202 ) comprising the first 3D printed material comprising the relief structure ( 610 ), and (ii) the second 3D printed material ( 202 b ), wherein the method further comprises: —cross-linking at least part of the first 3D printed material ( 202 a ) comprising the relief structure ( 610 ) before depositing the second 3D printable material ( 202 b ).

Claims (17)

1. A method for 3D printing a 3D item by means of fused deposition modeling, the method comprising depositing during a printing stage 3D printable material, to provide the 3D item comprising 3D printed material, wherein the printing stage comprises:

3D printing a first 3D printable material to provide a first 3D printed material, the first 3D printable material comprising a cross-linkable material;

creating a relief structure in the first 3D printed material with a tool; and

3D printing a second 3D printable material to provide a second 3D printed material, to provide a stack of (i) 3D printed material comprising the first 3D printed material comprising the relief structure, and (ii) the second 3D printed material,

wherein the method further comprises:

cross-linking at least part of the first 3D printed material comprising the relief structure before depositing the second 3D printable material.

2. The method according to claim 1 , further comprising providing a layer on at least part of the first 3D printed material comprising the relief structure before depositing the second 3D printable material.

3. The method according to claim 1 , further comprising cross-linking at least part of the second 3D printed material adjacent to the relief structure.

4. The method according to claim 1 , comprising creating the relief structure in the first 3D printed material with a stamp.

5. The method according to claim 1 , wherein the relief structure comprises a regular pattern of tops having widths (w 1 ), having heights (h 1 ), and having a period (p 1 ), wherein one or more of the widths (w 1 ), heights (h 1 ) and period (p 1 ) are selected from the range of 100 nm-100 μm.

6. The method according to claim 1 , wherein one or more of the first 3D printable material and the second printable material have a transmission of at least 90%/cm 3D printable material for one or more wavelengths in the visible.

7. The method according to claim 1 , wherein the first 3D printable material and the second 3D printable material differ in one or more of (i) index of refraction, (ii) type of scattering particles, (iii) concentration of scattering particles, (iv) type of luminescent material, (v) concentration of luminescent material, and (vi) one or more of the glass temperature and melting temperature.

8. A 3D item obtainable by the method according to claim 1 , wherein the 3D item comprises a stack of (i) a first 3D printed material comprising a relief structure, and (ii) a second 3D printed material, wherein the first 3D printed material and the second 3D printed material differ in chemical composition, the first 3D printed material comprising cross-linked material.

9. The 3D item according to claim 8 , wherein the relief structure comprises a regular pattern of tops having widths (w 1 ), having heights (h 1 ), and having a period (p 1 ), wherein one or more of the widths (w 1 ), heights (h 1 ) and period (p 1 ) are selected from the range of 100 nm-100 μm.

10. The 3D item according to claim 8 , wherein one or more of the first 3D printed material and the second printed material have a transmission of at least 90%/cm 3D printed material for one or more wavelengths in the visible.

11. The 3D item according to claim 10 , wherein the first 3D printed material and the second 3D printed material differ in one or more of (i) index of refraction, (ii) type of scattering particles, (iii) concentration of scattering particles, (iv) type of luminescent material, (v) concentration of luminescent material, and (vi) one or more of the glass temperature and melting temperature.

12. A lighting system comprising (a) a light source configured to provide light source light and (b) an optical element comprising the 3D item according to claim 10 , wherein the optical element is configured to receive at least part of the light source light.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2019
From: VAN BOMMEL, TIES; HIKMET, RIFAT ATA MUSTAFA
To: PHILIPS LIGHTING HOLDING B.V.
Reel/Frame 050807/0064 →
CHANGE OF NAME Recorded Oct 23, 2019
From: PHILIPS LIGHTING HOLDING B.V.
To: SIGNIFY HOLDING B.V.
Reel/Frame 050810/0138 →
Priority Claims (1)
EP 17167853 · Apr 25, 2017 · regional
Continuity (1)
Related Publication 20200189212A1 · Jun 18, 2020
Cited By (1)
US 12,350,879