IP Library Granted Patent US 11,383,412
Granted Patent B2
US 11,383,412 · App. 16/613,389 · Granted Jul 12, 2022

Process for manufacturing a shell comprising a decorative film

Inventors: Alain Buisson (Le Mesnil-Saint-Denis, FR); Franck Arrivet (Trappes, FR)
Assignee: MARELLI AUTOMOTIVE LIGHTING FRANCE
B29C45/14688B29C45/14811B29C45/1671B29C2045/14696B29C2045/1673B29K2033/12B29K2995/0026B29L2031/30
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Quick Facts
Patent No.
US 11,383,412
App. No.
16/613,389
Granted
Jul 12, 2022
Kind
B2
Abstract

The invention relates to a process for manufacturing a shell, comprising a decorative film, implementing a first step of molding a plastic material so as to form a first element. The invention is characterized in that the manufacturing process implements a second step that consists in applying a decorative film against a front face of the first element, then a third step of overmolding a plastic material over at least one portion of the decorative film and of the first element so as to hold the detective film between the first element and a second element of the shell.

Claims (16)

1. A method for manufacturing a shell, comprising a decorative film and a first and second element, the method comprising the steps of:

moulding a plastic material so as to form the first element;

applying the decorative film against a front face of the first element;

overmoulding a plastic material on at least one part of the decorative film and of the first element so as to maintain the decorative film between the first element and the second element of the shell;

perforating the decorative shell; and

wherein the first element and/or the second element include optical dioptres aligned with at least one hole perforating the decorative film.

2. The method for manufacturing a shell as set forth in claim 1 , wherein the decorative film covers only a part of the front face of the first element of the shell.

3. The method for manufacturing a shell as set forth in claim 1 , wherein the first element and/or the second element is transparent and/or translucent.

4. The method for manufacturing a shell as set forth in claim 1 , wherein the decorative film includes at least two areas transmitting differently a light.

5. The method for manufacturing a shell as set forth in claim 4 , wherein the deposit of material is formed from an ink.

6. The method for manufacturing a shell as set forth in claim 1 , wherein the decorative film is covered, at least partially, by a deposit of material.

7. The method for manufacturing a shell as set forth in claim 6 , wherein the deposit of material covers the face of the decorative film applied against the first element.

8. The method for manufacturing a shell as set forth in claim 1 , wherein the method implements an intermediate step of applying bond mean on the decorative film, in order to ensure a better holding of the decorative film against the first element during the overmoulding of the second element.

9. The method for manufacturing a shell as set forth in claim 1 , wherein the front face of the first element has a complex shape and in that the decorative film has a shape complementary to that of the front face of the first element.

10. The method for manufacturing a shell as set forth in claim 1 , wherein the decorative film is a thermoformed plastic film.

11. The method for manufacturing a shell as set forth in claim 1 , wherein the second element of the shell is provided with a support and the shell is fixed to the support.

Assignments (2)
CHANGE OF NAME Recorded Apr 6, 2022
From: AUTOMOTIVE LIGHTING REAR LAMPS FRANCE
To: MARELLI AUTOMOTIVE LIGHTING FRANCE
Reel/Frame 059512/0617 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2019
From: BUISSON, ALAIN; ARRIVET, FRANCK
To: AUTOMOTIVE LIGHTING REAR LAMPS FRANCE
Reel/Frame 051001/0139 →
Priority Claims (1)
FR 1754265 · May 15, 2017 · national
Continuity (1)
Related Publication 20200164557A1 · May 28, 2020