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Patent Application
App. No. 16/613,729

SILICON CARBIDE CERAMIC

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Patent No.
US None
App. No.
16/613,729
Abstract

An object of the present invention is to provide an SiC ceramics having an excellent environmentally resistant coating. An SiC ceramics comprising a metal oxide, the SiC ceramics comprising a surface modification layer containing a silicate, the surface modification layer being derived from a raw material forming the SiC ceramics, which is a matrix.

Claims (21)

1 . A silicon carbide ceramics comprising a metal oxide,

the silicon carbide ceramics comprising a surface modification layer containing a silicate,

the surface modification layer being derived from a raw material forming the silicon carbide ceramics, which is a matrix.

2 . The silicon carbide ceramics according to claim 1 , wherein the surface modification layer comprises 50 wt % or more of the silicate.

3 . The silicon carbide ceramics according to claim 2 , wherein the surface modification layer consists of a silicate.

4 . The silicon carbide ceramics according to claim 1 , wherein the surface modification layer containing a silicate is produced around the surface of the silicon carbide ceramics as a matrix.

5 . The silicon carbide ceramics according to claim 1 , wherein the metal oxide is at least one metal oxide selected from the group consisting of scandium oxide (Sc 2 O 3 ), yttrium oxide (Y 2 O 3 ), erbium oxide (Er 2 O 3 ), ytterbium oxide (Yb 2 O 3 ), alumina (Al 2 O 3 ), and lutetium oxide (Lu 2 O 3 ).

6 . The silicon carbide ceramics according to claim 1 , wherein the silicate is at least one silicate selected from the group consisting of scandium silicate (Sc 2 Si 2 O 7 ), yttrium silicate (Y 2 SiO 5 ), erbium silicate (ErSiO 5 ), ytterbium silicate (Yb 2 SiO 5 ), ytterbium silicate (Yb 2 Si 2 O 7 ), aluminum silicate (Al 2 SiO 5 ), and lutetium silicate (LuSiO 5 ).

7 . The silicon carbide ceramics according to claim 1 , wherein the metal oxide is at least one metal oxide selected from the group consisting of scandium oxide (Sc 2 O 3 ), yttrium oxide (Y 2 O 3 ), erbium oxide (Er 2 O 3 ), ytterbium oxide (Yb 2 O 3 ), and lutetium oxide (Lu 2 O 3 ); and

the silicate is at least one silicate selected from the group consisting of scandium silicate (Sc 2 Si 2 O 7 ), yttrium silicate (Y 2 SiO 5 ), erbium silicate (ErSiO 5 ), ytterbium silicate (Yb 2 SiO 5 ), ytterbium silicate (Yb 2 Si 2 O 7 ), and lutetium silicate (LuSiO 5 ).

8 . A method for producing a silicon carbide ceramics, comprising:

(1) a step of dispersing a raw material for forming silicon carbide, and a metal oxide in a dispersion medium;

(2) a step of sintering the dispersion product obtained in step (1); and

(3) a step of heat-treating the sintered product obtained in step (2) to form a surface modification layer containing a silicate on a silicon carbide ceramics as a matrix.

9 . The method according to claim 8 , wherein the surface modification layer comprises 50 wt % or more of the silicate.

10 . The method according to claim 9 , wherein the surface modification layer consists of a silicate.

11 . The method according to claim 8 , wherein step (3) is a step of heat-treating the sintered product obtained in step (2) to form a surface modification layer containing a silicate around the surface of the silicon carbide ceramics as a matrix.

12 . The method according to claim 8 , wherein the metal oxide is at least one oxide selected from the group consisting of scandium oxide (Sc 2 O 3 ), yttrium oxide (Y 2 O 3 ), erbium oxide (Er 2 O 3 ), ytterbium oxide (Yb 2 O 3 ), alumina (Al 2 O 3 ), and lutetium oxide (Lu 2 O 3 ).

13 . The method according to claim 8 , wherein the silicate is at least one silicate selected from the group consisting of scandium silicate (Sc 2 Si 2 O 7 ), yttrium silicate (Y 2 SiO 5 ), erbium silicate (ErSiO 5 ), ytterbium silicate (Yb 2 SiO 5 ), ytterbium silicate (Yb 2 Si 2 O 7 ), aluminum silicate (Al 2 SiO 5 ), and lutetium silicate (LuSiO 5 ).

14 . A ceramic fiber reinforced silicon carbide composite material comprising the silicon carbide ceramics according to claim 1 as a matrix, and ceramic fibers.

15 . The ceramic fiber reinforced silicon carbide composite material according to claim 14 , wherein the ceramic fiber is at least one ceramic fiber selected from the group consisting of silicon carbide fiber, alumina fiber, and carbon fiber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2019
From: HINOKI, TATSUYA; YANAGAWA, SHOHEI
To: KYOTO UNIVERSITY
Reel/Frame 051200/0472 →