IP Library Granted Patent US 11,626,617
Granted Patent B2
US 11,626,617 · App. 16/614,122 · Granted Apr 11, 2023

Gel electrolytes and the manufacture thereof

Inventors: Yong Lak Joo (Ithaca, NY); Jin Hong Lee (Ithaca, NY)
Assignee: CORNELL UNIVERSITY
H01M10/0565C08G77/18C08G77/20C08L83/06H01M10/0525H01M10/0583H01M10/0587H01M50/411H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 11,626,617
App. No.
16/614,122
Granted
Apr 11, 2023
Kind
B2
Abstract

Provided herein are a variety of electrolytes, electrolyte systems, and separator systems, as well as batteries comprising the same and precursors thereof. In specific embodiments are semi-solid or gel electrolytes, particularly those prepared using (i) a cross-linkable polysilsesquioxane with high ionic conductivity and (ii) a liquid electrolyte (e.g., ionic liquid).

Claims (64)

1. A semi-solid electrolyte system comprising (i) a polysilsesquioxane, and (ii) a liquid electrolyte, the polysilsesquioxane being at least partially crosslinked to form a three-dimensional matrix, the liquid electrolyte being configured within the three-dimensional matrix, and wherein the polysilsesquioxane is:

functionalized by one or more functional groups with high ionic conductivity.

2. The electrolyte system of claim 1 , wherein the polysilsesquioxane is a ladder-like polysilsesquioxane (LPSQ) or a polyhedral oligomeric polysilsesquioxane (PSSQ).

3. The electrolyte system of claim 1 , wherein the polysilsesquioxane is functionalized by one or more cross-linked or cross-linkable functional groups or by one or more functional group comprising polymerized alkylene or epoxide group.

4. The electrolyte system of claim 1 , wherein the polysilsesquioxane is ladder-like poly(polyoxoalkylene-co-(alk)acryloxyalkyl) silsesquioxane or is ladder-like poly(polyethyleneoxide-co-methacryloxypropyl) silsesquioxane (LPEOMASQ).

5. The electrolyte system of claim 1 , wherein the electrolyte is an ionic liquid.

6. The electrolyte system of claim 1 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:99 to about 99:1.

7. The electrolyte system of claim 1 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:10 to about 10:1.

8. The electrolyte system of claim 1 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:3 to about 3:1.

9. The electrolyte system of claim 1 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:1.

10. The electrolyte system of claim 1 , wherein the semi-solid is a gel.

11. The electrolyte system of claim 1 , wherein the weight ratio of the liquid electrolyte to the polysilsesquioxane is at least 10:1.

12. A separator system comprising

a. a semi-solid electrolyte of claim 1 ; and

b. a porous membrane, the semi-solid electrolyte being configured within the three-dimensional matrix.

13. The separator system of claim 12 , wherein the separator system is a battery separator system, a lithium battery separator system, a lithium ion battery separator system, or a lithium sulfur battery separator system.

14. The separator system of claim 12 , wherein the porous membrane is a polymer-ceramic composite or hybrid membrane.

15. A compound of the following formula:

wherein,

R 1 and R 2 are independently selected from H, alkyl, and heteroalkyl, and are optionally substituted by oxo, alkoxy, or a combination thereof, wherein R 1 is heteroalkyl or R 2 is heteroalkyl, or both R 1 and R 2 are heteroalkyl;

R 3 and R 4 are independently selected from H, alkyl, heteroalkyl, alkylaryl, alkylarylalkyl, heteroalkylaryl, and heteroalkylarylalkyl, and are optionally substituted by oxo, alkoxy, or a combination thereof; and

m and n are integers.

16. The compound of claim 15 , wherein

R 3 is alkyl, heteroalkyl, alkylaryl, alkylarylalkyl, heteroalkylaryl, or heteroalkylarylalkyl;

R 3 is optionally substituted by oxo, alkoxy, or a combination thereof; and

R 3 comprises at least one point of carbon-carbon unsaturation.

17. The electrolyte system of claim 1 , wherein the polysilsesquioxane is functionalized by one or more polymerized acryloylalkyl, methacryloylalkyl, ethacryloylalkyl, acryloylheteroalkyl, methacryloylalkyl, or ethacryloylalkyl, or any combination thereof.

18. A semi-solid electrolyte system comprising (i) a polysilsesquioxane, and (ii) a liquid electrolyte, the polysilsesquioxane being at least partially crosslinked to form a three-dimensional matrix, the liquid electrolyte being configured within the three-dimensional matrix, and wherein the polysilsesquioxane is:

functionalized by one or more heteroalkyl group.

19. The electrolyte system of claim 18 , wherein the polysilsesquioxane is a ladder-like polysilsesquioxane (LPSQ) or a polyhedral oligomeric polysilsesquioxane (PSSQ).

20. The electrolyte system of claim 18 , wherein the polysilsesquioxane is functionalized by one or more cross-linked or cross-linkable functional groups or by one or more functional group comprising polymerized alkylene or epoxide group.

21. The electrolyte system of claim 18 , wherein the polysilsesquioxane is ladder-like poly(polyoxoalkylene-co-(alk)acryloxyalkyl) silsesquioxane or is ladder-like poly(polyethyleneoxide-co-methacryloxypropyl) silsesquioxane (LPEOMASQ).

22. The electrolyte system of claim 18 , wherein the electrolyte is an ionic liquid.

23. The electrolyte system of claim 18 , wherein the heteroalkyl group is a poly(oxoalkylene).

24. The electrolyte system of claim 18 , wherein the semi-solid is a gel.

25. The electrolyte system of claim 18 , wherein the weight ratio of the liquid electrolyte to the polysilsesquioxane is at least 10:1.

26. The electrolyte system of claim 18 , wherein the polysilsesquioxane is functionalized by one or more polymerized acryloylalkyl, methacryloylalkyl, ethacryloylalkyl, acryloylheteroalkyl, methacryloylalkyl, or ethacryloylalkyl, or any combination thereof.

27. A semi-solid electrolyte system comprising (i) a polysilsesquioxane, and (ii) a liquid electrolyte, the polysilsesquioxane being at least partially crosslinked to form a three-dimensional matrix, the liquid electrolyte being configured within the three-dimensional matrix, and wherein the polysilsesquioxane is:

functionalized by one or more polymerized acryloylalkyl, methacryloylalkyl, ethacryloylalkyl, acryloylheteroalkyl, methacryloylalkyl, or ethacryloylalkyl, or any combination thereof.

28. The electrolyte system of claim 27 , wherein the polysilsesquioxane is a ladder-like polysilsesquioxane (LPSQ) or a polyhedral oligomeric polysilsesquioxane (PSSQ).

29. The electrolyte system of claim 27 , wherein the polysilsesquioxane is ladder-like poly(polyoxoalkylene-co-(alk)acryloxyalkyl) silsesquioxane or is ladder-like poly(polyethyleneoxide-co-methacryloxypropyl) silsesquioxane (LPEOMASQ).

30. The electrolyte system of claim 27 , wherein the electrolyte is an ionic liquid.

31. The electrolyte system of claim 27 , wherein the polysilsesquioxane is functionalized by one or more functional groups with high ionic conductivity.

32. The electrolyte system of claim 27 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:99 to about 99:1.

33. The electrolyte system of claim 27 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:10 to about 10:1.

34. The electrolyte system of claim 27 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:3 to about 3:1.

35. The electrolyte system of claim 27 , wherein the number ratio of cross-linked or cross-linkable functional groups to functional groups with high ionic conductivity is about 1:1.

36. The electrolyte system of claim 27 , wherein the one or more functional groups with high ionic conductivity is/are heteroalkyl group(s).

37. The electrolyte system of claim 34 , wherein the heteroalkyl group is a poly(oxoalkylene).

38. The electrolyte system of claim 27 , wherein the semi-solid is a gel.

39. The electrolyte system of claim 27 , wherein the weight ratio of the liquid electrolyte to the polysilsesquioxane is at least 10:1.

40. A separator system comprising

a. a semi-solid electrolyte of claim 18 ; and

b. a porous membrane, the semi-solid electrolyte being configured within the three-dimensional matrix.

41. The separator system of claim 40 , wherein the separator system is a battery separator system, a lithium battery separator system, a lithium ion battery separator system, or a lithium sulfur battery separator system.

42. The separator system of claim 40 , wherein the porous membrane is a polymer-ceramic composite or hybrid membrane.

43. A separator system comprising

a. a semi-solid electrolyte of claim 27 ; and

b. a porous membrane, the semi-solid electrolyte being configured within the three-dimensional matrix.

44. The separator system of claim 43 , wherein the separator system is a battery separator system, a lithium battery separator system, a lithium ion battery separator system, or a lithium sulfur battery separator system.

45. The separator system of claim 43 , wherein the porous membrane is a polymer-ceramic composite or hybrid membrane.

46. The compound of claim 15 , wherein R 1 is heteroalkyl.

47. The compound of claim 15 , wherein R 2 is heteroalkyl.

48. The compound of claim 15 , wherein R 1 and R 2 are heteroalkyl.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2020
From: JOO, YONG LAK; LEE, JIN HONG
To: CORNELL UNIVERSITY
Reel/Frame 051422/0442 →
Continuity (2)
Provisional Application 62506980 · May 16, 2017
Related Publication 20200153040A1 · May 14, 2020