Optical component for generating light effect
An optical component ( 10 ) is disclosed comprising a plurality of layers ( 11 ), each layer comprising a core portion ( 13 ) and a shell portion ( 15 ) enveloping the core portion, wherein the core portion is made of a first material and the shell portion is made of a second material, the first material and the second material having a different transmissivity. Also disclosed are a luminaire comprising such an optical component and a method of manufacturing such an optical component.
1 . A method of manufacturing an optical component by means of fused deposition modeling using a 3-D printing apparatus,
wherein the 3-D printing apparatus comprises,
an extruder nozzle, and
a filament feeder for feeding a preformed core-shell filament having a core of a first material and a shell of a second material through the extruder nozzle, or a plurality of filament feeders including a first filament feeder for feeding a first filament comprising the first material through the extruder nozzle and a second filament feeder for feeding a second filament comprising the second material through the extruder nozzle; and
the method comprises the step of:
3-D printing a stack of layers with the 3-D printing apparatus by feeding the preformed core-shell filament or the first filament and the second filament through the extruder nozzle such that molten second material surrounds the molten first material to form the optical component, wherein at least some of the layers of the optical component comprise a core portion made of the first material and a shell portion enveloping the core portion made of the second material, the first material having a different light transmissivity to the second;
tuning optical properties of the optical component by providing predetermined dimensions of the core portion and shell portion layer.
2 . The method of claim 1 , wherein at least the first filament feeder has a polygonal cross-section, and wherein 3-D printing the stack of layers with the 3-D printing apparatus comprises rotating the first filament feeder relative to the second filament feeder during printing of a layer comprising a core portion made of the first material and a shell portion surrounding the core portion made of the second material.
3 . The method of claim 1 , wherein 3-D printing a stack of layers with the 3-D printing apparatus to form the optical component further comprises at least one of:
printing different layers in which the core portion has different diameters; and
printing at least one layer made of the first material or the second material only.
4 . The method of claim 1 , wherein the light effect includes angularly dependent light effects caused by light rays, wherein a first light ray passes through the optical component through the shell portion and wherein a second light ray interacts with the core portion such that these light rays are perceived differently or selectively by an observer.
5 . The method of claim 1 , wherein the predetermined light effect includes angularly-dependent light effects caused by light rays along different trajectories interacting differently with the shell portion of a layer and the core portion of a layer.
6 . The method of claim 1 , wherein the predetermined dimensions include the shell portion has a cross-sectional shape different to the core portion.
7 . The method of claim 1 , wherein the predetermined dimensions include the core portion and the shell portion each have polygonal cross-sections, wherein the polygonal cross-section of the core portion is rotated relative to the polygonal cross-section of the shell portion in at least a part of each layer.
8 . The method of claim 1 , wherein the predetermined dimensions include the orientation of the core portion relative to shell portion changes throughout each layer.
9 . The method of claim 1 , wherein the predetermined dimensions include at least one of the core portions in a layer in the stack of layers has different dimensions than at least one core portion of another layer of the stack of layers.
10 . The method of claim 1 , wherein tuning optical properties of the optical component further includes providing a predetermined the first material of the core portions and the second material of the shell portions to provide a predetermined surface appearance of the optical component, wherein the surface appearance includes a glossy appearance and/or have angular reflectivity when using a transparent second material for the shell portions or a matt appearance using a translucent material for the second material to form the shell portions.
11 . A method of manufacturing an optical component by means of fused deposition modeling using a 3-D printing apparatus,
wherein the 3-D printing apparatus comprises,
an extruder nozzle, and
a filament feeder for feeding a preformed core-shell filament having a core of a first material and a shell of a second material through the extruder nozzle, or a plurality of filament feeders including a first filament feeder for feeding a first filament comprising the first material through the extruder nozzle and a second filament feeder for feeding a second filament comprising the second material through the extruder nozzle; and
the method comprises the step of:
3-D printing a stack of layers with the 3-D printing apparatus by feeding the preformed core-shell filament or the first filament and the second filament through the extruder nozzle such that molten second material surrounds the molten first material to form the optical component, wherein at least some of the layers of the optical component comprise a core portion made of the first material and a shell portion enveloping the core portion made of the second material, the first material having a different light transmissivity to the second material;
tuning optical properties of the optical component by controlling a shape the core portion, and wherein the enveloping shell portion of the layers is substantially transparent.