Process for making a bouillon tablet or bouillon cube
The invention relates to a manufacturing process for the production of a bouillon tablet or bouillon cube. In particularly the invention relates to a process for the production of a bouillon tablet or bouillon cube wherein the hygroscopic amorphous ingredients are encapsulated with fat and wherein the encapsulated hygroscopic amorphous ingredients have a fat content of between 22 to 80%.
1. A process for preparing a bouillon product, comprising:
5 to 40% of fiber (by weight of the composition), characterized by having a rate of hydration between 15 to 500 cP/min;
5 to 20% of fat (by weight of the composition), characterized by having a slip melting point in a range of 42-69° C. and at a temperature of 30° C. a solid fat content of 35-75%;
30 to 80% of crystalline ingredients (by weight of the composition); and
5 to 35% of hygroscopic amorphous ingredients (by weight of the composition);
comprising the steps of:
a) encapsulating fiber with fat to generate a fiber-fat powder; wherein the fiber has a fat content of between 22 to 80% (by weight of the fiber);
b) mixing the fiber-fat powder with the crystalline ingredients and the non-hygroscopic amorphous ingredients to make a bouillon product in the form of:
powder, tablet or cube; and
c) packaging the bouillon product.
2. The process according to claim 1 , wherein the fiber has a Tg in the range of −5° C.<Tg<60° C. at 0.1<aw<0.6.
3. The process according to claim 1 , wherein the hygroscopic amorphous ingredients are selected from the group consisting of yeast extract, vegetable powder, animal extract, bacterial extract, vegetable extract, meat powder, reaction flavor or hydrolysed plant protein and combinations thereof.
4. The process according to claim 1 , wherein the fiber has a Tg of at least 60° C. at 0.1<aw<0.6.
5. The process according to claim 1 , wherein the fiber comprises: maltodextrin, starch, flour, or combinations thereof.
6. The process according to claim 1 , wherein the crystalline ingredient is selected from the group consisting of salt, monosodium glutamate, sugar or citric acid anhydrous and combinations thereof.
7. The process according to claim 1 , wherein the encapsulated hygroscopic amorphous ingredients have a fat content of between 30 to 60%.
8. The process according to claim 1 , wherein the bouillon product further comprises 0.1 to 30% garnishes, herbs or spices or a combination thereof (by weight of the composition).
9. The process according to claim 1 , wherein the encapsulation of the fiber is done by using a core-shell technology.
10. The process according to claim 1 , wherein the encapsulation of the fiber is done by using fluidized bed technology.
11. The process according to claim 1 , wherein the encapsulated fiber is not in granular form.
12. The process according to claim 1 , wherein the encapsulated fiber does not comprise starch.