IP Library › Granted Patent US 11,261,324
Granted Patent B2
US 11,261,324 · App. 16/626,130 · Granted Mar 1, 2022

Resin composition including a polycarbonate resin and a fluorine-containing polymer, and molded article

Inventors: Koji Nakanishi (Osaka, JP); Masaji Komori (Osaka, JP); Hideki Kono (Osaka, JP); Shunsuke Okuzawa (Osaka, JP); Toshiyuki Miyake (Osaka, JP)
Assignees: DAIKIN INDUSTRIES, LTD.; TEIJIN LIMITED
C08L69/00C08L27/18C08L27/20
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Quick Facts
Patent No.
US 11,261,324
App. No.
16/626,130
Granted
Mar 1, 2022
Kind
B2
Abstract

A resin composition containing a polycarbonate resin and a fluorine-containing copolymer. The fluorine-containing copolymer is a copolymer containing a polymerized unit based on tetrafluoroethylene in an amount of 75% by mass or more of all polymerized units and at least one selected from a polymerized unit based on hexafluoropropylene and a polymerized unit based on a perfluoro(alkyl vinyl ether) in an amount of 2% by mass or more. Also disclosed is a molded article formed from the resin composition, the polycarbonate resin constituting a continuous phase and the fluorine-containing copolymer constituting a dispersed phase having an average particle size of 0.01 to 2.5 μm.

Claims (17)

1. A resin composition comprising a polycarbonate resin and a fluorine-containing copolymer,

the fluorine-containing copolymer being a copolymer containing a polymerized unit based on tetrafluoroethylene in an amount of 75% by mass or more of all polymerized units and at least one selected from the group consisting of a polymerized unit based on hexafluoropropylene and a polymerized unit based on a perfluoro(alkyl vinyl ether) in an amount of 2% by mass or more of all polymerized units,

wherein the polycarbonate resin constitutes a continuous phase and the fluorine-containing copolymer constitutes a dispersed phase,

wherein the dispersed phase has an average particle size of 0.01 to 2.5 μm, and

wherein the resin composition has a ratio by mass of the polycarbonate resin to the fluorine-containing copolymer (polycarbonate resin/fluorine-containing copolymer) of 94/6 to 40/60.

2. The resin composition according to claim 1 ,

wherein the fluorine-containing copolymer includes at least one selected from the group consisting of:

a copolymer containing the polymerized unit based on tetrafluoroethylene in an amount of 92 to 80% by mass of all polymerized units and the polymerized unit based on hexafluoropropylene in an amount of 8 to 20% by mass of all polymerized units;

a copolymer containing the polymerized unit based on tetrafluoroethylene in an amount of 98 to 90% by mass of all polymerized units and the polymerized unit based on a perfluoro(alkyl vinyl ether) in an amount of 2 to 10% by mass of all polymerized units; and

a copolymer containing the polymerized unit based on tetrafluoroethylene in an amount of less than 92% by mass to 75% by mass of all polymerized units, the polymerized unit based on hexafluoropropylene in an amount of 8 to 20% by mass of all polymerized units, and the polymerized unit based on a perfluoro(alkyl vinyl ether) in an amount of more than 0% by mass to 5% by mass of all polymerized units.

3. The resin composition according to claim 1 ,

wherein the fluorine-containing copolymer has a melt flow rate of 0.1 to 100 g/10 min at 300° C.

4. The resin composition according to claim 1 ,

wherein the resin composition has a melt flow rate of 1 to 200 g/10 min at 300° C.

5. A molded article formed from the resin composition according to claim 1 ,

the molded article comprising the polycarbonate resin that constitutes a continuous phase and the fluorine-containing copolymer that constitutes a dispersed phase,

the dispersed phase having an average particle size of 0.01 to 2.5 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2019
From: NAKANISHI, KOJI; KOMORI, MASAJI; KONO, HIDEKI; OKUZAWA, SHUNSUKE; MIYAKE, TOSHIYUKI
To: DAIKIN INDUSTRIES, LTD.; TEIJIN LIMITED
Reel/Frame 051358/0630 →
Priority Claims (1)
JP JP2017-126051 · Jun 28, 2017 · national
Continuity (1)
Related Publication 20200123377A1 · Apr 23, 2020