Drill bit with adjustable inner gauge configuration
A drill bit can include a bit body having an upper portion, a central bore, and an adjustable inner gauge. The central bore can define a bore surface, and the bit body can include a plurality of fixed cutters formed on the upper portion. The adjustable inner gauge may be movably positioned within the bit body central bore to increase or decrease an exposed area of the bore surface for adjusting stability or steerability of the drill bit while forming the wellbore.
1. A drill bit for forming a wellbore through a geologic formation, the drill bit comprising:
a connector configured for connection to a drill string;
a bit body having an upper portion, a connector end portion opposite the upper portion and coupled to the connector, and a central bore, the central bore defining a bore surface, the bit body including a plurality of fixed cutters formed on the upper portion;
an adjustable inner gauge movably positioned within the bit body central bore to increase or decrease an exposed area of the bore surface for adjusting stability or steerability of the drill bit while forming the wellbore;
a rolling cutter coupled to the adjustable inner gauge at an orthogonal orientation with respect to the rotational axis of the bit body and disposed within the central bore; and
an adjustment mechanism coupled to the adjustable inner gauge, wherein the adjustment mechanism comprises at least one flexible spacer member disposed between the adjustable inner gauge and the bit body.
2. The drill bit of claim 1 , wherein the fixed cutters define a portion of the central bore.
3. The drill bit of claim 1 , wherein the adjustment mechanism is configured to move the adjustable inner gauge at a plurality of axial positions within the central bore.
4. The drill bit of claim 3 , wherein the adjustment mechanism includes a cavity that is filled with a support material selected from the group consisting of compressible gas, liquid, and viscoelastic material.
5. The drill bit of claim 1 , wherein the wherein the flexible spacer member includes a spring.
6. The drill bit of claim 5 , wherein the spring is under a preload force between the adjustable inner gauge and the bit body to prevent axial movement of the adjustable inner gauge at axial forces below the preload force.
7. The drill bit of claim 1 , wherein the adjustable inner gauge is axially moveable along the central bore from a first position to a second position to decrease the exposed area of the bore surface to increase the steerability of the drill bit.
8. The drill bit of claim 7 , wherein the adjustable inner gauge is axially moveable along the central bore from the second position to the first position to increase the exposed area of the bore surface to increase the stability of the drill bit.
9. The drill bit of claim 1 , wherein the adjustable inner gauge can be moved in both axial directions within the central bore.
10. The drill bit of claim 1 , wherein a polycrystalline diamond cutter is positioned on the adjustable inner gauge disposed in the central bore.
11. The drill bit of claim 1 , wherein the plurality of fixed cutters is circumferentially spaced about the adjustable inner gauge, the drill bit having junk slots interposed between cutting blades of the fixed cutters.
12. A method of drilling a wellbore through a geologic formation, the method comprising:
positioning a drill bit coupled to a drill string in the wellbore, and in contact with the formation, the drill bit including a bit body having an upper portion, and a central bore, the central bore defining a bore surface, the bit body including a plurality of fixed cutters formed on the upper portion;
positioning an adjustable inner gauge in the bit body central bore, wherein the adjustable inner gauge comprises a rolling cutter disposed in the central bore;
rotating the drill bit to cut the formation; and
adjusting an axial position of the adjustable inner gauge, via an adjustment mechanism, within the central bore relative to the plurality of fixed cutters to increase or decrease an exposed area of the bore surface, wherein the adjustment mechanism comprises a stack of flexible spacer members configured to axially compress.
13. The method of claim 12 , wherein the adjustment mechanism is configured to move the adjustable inner gauge to a plurality of axial positions within the central bore.
14. The method of claim 12 , wherein the exposed area of the bore surface comprises an upper portion of the bore surface disposed above the adjustable inner gauge.
15. The method of claim 12 , wherein the adjusting comprises moving the adjustable inner gauge in two directions to increase and decrease an exposed area of the bore surface.
16. A drill bit for forming a wellbore through a geologic formation, the drill bit comprising:
a connector configured for connection to a drill string;
a bit body having an upper portion, a connector end portion opposite the upper portion and coupled to the connector, and a central bore, the central bore defining a bore surface, the bit body including a plurality of fixed cutters formed on the upper portion;
an adjustable inner gauge movably positioned within the bit body central bore to increase or decrease an exposed area of the bore surface for adjusting stability or steerability of the drill bit while forming the wellbore wherein the adjustable inner gauge comprises a rolling cutter disposed in the central bore; and
an adjustment mechanism coupled to the adjustable inner gauge, the adjustment mechanism configured to dampen axial movement of the adjustable inner gauge along the central bore, wherein the adjustment mechanism comprises a cavity at least partially filled with a support material.
17. The drill bit of claim 16 , wherein the support material comprises a compressible gas, a viscoelastic material, a hyper-elastic material, or some combination thereof.
18. The drill bit of claim 16 , wherein the support material comprises rubber.
19. The drill bit of claim 16 , wherein the support material comprises oil.