IP Library Granted Patent US 11,352,306
Granted Patent B2
US 11,352,306 · App. 16/631,278 · Granted Jun 7, 2022

Calcium sulfate urea granules and methods for producing and using the same

Inventors: Andrew George Kells (Riyadh, SA); Mohamed Akasha M. Khaleel (Riyadh, SA)
Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
C05G5/12C05C9/005C05D3/00C05G5/30C05G5/36
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Quick Facts
Patent No.
US 11,352,306
App. No.
16/631,278
Granted
Jun 7, 2022
Kind
B2
Abstract

A calcium sulfate urea (UCS) fertilizer granule and methods for making and using the same are disclosed. The granule can include urea, calcium sulfate, and a calcium sulfate urea adduct. The granule can contain 33 wt. % to 40 wt. % elemental nitrogen, 2 wt. % to 5 wt. % elemental calcium, and 2 wt. % to 5 wt. % elemental sulfur.

Claims (8)

1. A method of making a calcium sulfate urea (UCS) fertilizer granule comprising urea, calcium sulfate, and a calcium sulfate urea adduct, wherein the calcium sulfate urea (UCS) fertilizer granule comprises 33 wt. % to 40 wt. % elemental nitrogen, 2 wt. % to 5 wt. % elemental calcium, and 2 wt. % to 5 wt. % elemental sulfur, and wherein at least 30 wt. % of the urea in the calcium sulfate urea (UCS) fertilizer granule is comprised in the calcium sulfate urea adduct, the method comprising:

combining urea, calcium sulfate, and water to form an aqueous slurry, wherein urea is combined in excess of the stoichiometric ratio for production of a calcium sulfate urea adduct;

mixing the aqueous slurry under conditions sufficient to produce a calcium sulfate urea adduct; and

removing at least a portion of the water from the aqueous slurry to form the calcium sulfate urea (UCS) fertilizer granule, wherein removing at least a portion of the water from the aqueous slurry comprises adding sulfuric acid and ammonia to cause an exothermic reaction, and wherein heat generated from the exothermic reaction is sufficient to remove at least a portion of the water from the aqueous slurry.

2. The method of claim 1 , wherein the aqueous slurry comprises 12 wt. % to 16 wt. % water.

3. The method of claim 1 , wherein the amount of sulfuric acid added is from about 5% to 15% of the weight of the aqueous slurry.

4. The method of claim 1 , wherein from about 1.5 to 2.5 moles of ammonia are added for every one mole of sulfuric acid.

5. The method of claim 1 , further comprising adding a sufficient amount of MgSO 4 to obtain a calcium sulfate urea (UCS) fertilizer granule further comprising 1.5 wt. % to 5 wt. % MgO.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2024
From: SAUDI BASIC INDUSTRIES CORPORATION
To: SABIC AGRI-NUTRIENTS COMPANY
Reel/Frame 067128/0216 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2024
From: SABIC GLOBAL TECHNOLOGIES B.V.
To: SAUDI BASIC INDUSTRIES CORPORATION
Reel/Frame 066986/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2020
From: KELLS, ANDREW GEORGE; KHALEEL, MOHAMED AKASHA M
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 052582/0536 →
Priority Claims (1)
IN 201711026033 · Jul 21, 2017 · national
Continuity (2)
Provisional Application 62626932 · Feb 6, 2018
Related Publication 20200207673A1 · Jul 2, 2020
Cited By (3)
US 12,319,632 US 12,384,732 US 12,534,418