IP Library › Granted Patent US 10,954,410
Granted Patent B2
US 10,954,410 · App. 16/634,739 · Granted Mar 23, 2021

Moisture curable composition for wire and cable insulation and jacket layers

Inventors: Xindi Yu (Collegeville, PA); Yichi Zhang (Collegeville, PA); Bharat I. Chaudhary (Collegeville, PA); Gerald Lawrence Witucki (Midland, MI)
Assignees: Dow Global Technologies LLC; Rohm and Haas Company; Dow Silicones Corporation
C09D151/06C08F255/02H01B3/441H01B3/46H01B7/0275H01B13/148B29C48/06B29K2023/06B29K2096/02B29L2031/3462C08K3/36C08K5/134C08K5/25C08K5/5419C08K2003/2241C08K2003/265
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Quick Facts
Patent No.
US 10,954,410
App. No.
16/634,739
Granted
Mar 23, 2021
Kind
B2
Abstract

An insulation or jacket layer for a coated conductor is composed of (A) a crosslinked silane-functionalized polyolefin, (B) a filler, (C) a reactive branched polysiloxane, and (D) from 0.00 wt % to 20 wt % of a silanol condensation catalyst.

Claims (35)

1. A jacket layer for a coated conductor, the jacket layer comprising:

(A) from 20 wt % to 80 wt % of a crosslinked silane-functionalized polyolefin, wherein silane-functionalized polyolefin is a silane-grafted polyethylene;

(B) from 20 wt % to 80 wt % of a filler;

(C) from 1 wt % to 20 wt % of a reactive branched polysiloxane having the structure

wherein x is 0 or 1, each R is independently an alkyl group or aryl group, each R′ is independently an alkyl group, an aryl group, an alkoxy group, or an aryloxy group, A is the molar ratio of crosslinked units and is greater than 0, B is the molar ratio of linear units and is greater than 0, A+B is equal to 1.00, and “ ” is a bond to a Si in another polysiloxane chain; and

(D) from 0.00 wt % to 20 wt % of a silanol condensation catalyst, based on the total weight of the jacket layer.

2. The jacket layer of claim 1 , wherein the reactive branched polysiloxane has a ratio of phenyl branches to methyl branches from 0.1:1 to 1:1.

3. The jacket layer of claim 1 , wherein the reactive branched polysiloxane comprises a functional group selected from the group consisting of a silanol group and an alkoxysilane group.

4. The jacket layer of claim 1 having a crush resistance of 5000 Newtons to 8500 Newtons.

5. The jacket layer of claim 4 having a hot deformation from 0% to 35%.

6. The jacket layer of claim 1 wherein the jacket layer further comprises at least one of a metal deactivator, a moisture scavenger, and an antioxidant.

7. The jacket layer of claim 1 , wherein the jacket layer is an insulation layer.

8. A coated conductor comprising:

a conductor; and

a coating on the conductor, the coating comprising

(A) from 20 wt % to 80 wt % of a crosslinked silane-functionalized polyolefin, wherein the crosslinked silane-functionalized polyolefin is a crosslinked silane-grafted polyethylene;

(B) from 20 wt % to 80 wt % of a filler;

(C) from 1 wt % to 20 wt % of a reactive branched polysiloxane having the structure

wherein x is 0 or 1, each R is independently an alkyl group or aryl group, each R′ is independently an alkyl group, an aryl group, an alkoxy group, or an aryloxy group, A is the molar ratio of crosslinked units and is greater than 0, B is the molar ratio of linear units and is greater than 0, A+B is equal to 1.00, and “ ” is a bond to a Si in another polysiloxane chain; and

(D) from 0.00 wt % to 20 wt % of a silanol condensation catalyst, based on the total weight of the coating.

9. The coated conductor of claim 8 , wherein the reactive branched polysiloxane has a ratio of phenyl branches to methyl branches from 0.1:1 to 1:1.

10. The coated conductor of claim 8 , wherein the coating further comprises at least one of a metal deactivator, a moisture scavenger, and an antioxidant.

11. The coated conductor of claim 8 having a crush resistance of 5000 Newtons to 8500 Newtons.

12. The coated conductor of claim 11 having a hot deformation from 0% to 35%.

13. A crosslinkable composition comprising:

(A) from 20 wt % to 80 wt % of a crosslinked silane-grafted polyethylene;

(B) from 20 wt % to 80 wt % of a filler;

(C) from 1 wt % to 20 wt % of a reactive branched polysiloxane having the structure

wherein x is 0 or 1, each R is independently an alkyl group or aryl group, each R′ is independently an alkyl group, an aryl group, an alkoxy group, or an aryloxy group, A is the molar ratio of crosslinked units and is greater than 0, B is the molar ratio of linear units and is greater than 0, A+B is equal to 1.00, and “ ” is a bond to a Si in another polysiloxane chain; and

(D) from 0.00 wt % to 20 wt % of a silanol condensation catalyst, based on the total weight of the composition.

14. The crosslinkable composition of claim 13 , comprising the silanol condensation catalyst.

15. The crosslinkable composition of claim 14 , comprising

(E) from 0.01 wt % to 10 wt % of a metal deactivator;

(F) from 0.01 wt % to 3.0 wt % of a moisture scavenger;

(G) from 0.01 wt % to 2 wt % of an antioxidant.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2021
From: ZHANG, YICHI; CHAUDHARY, BHARAT I.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 055257/0869 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2021
From: YU, XINDI
To: ROHM AND HAAS COMPANY
Reel/Frame 055257/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2021
From: WITUCKI, GERALD LAWRENCE
To: DOW SILICONES CORPORATION
Reel/Frame 055257/0967 →
Continuity (2)
Provisional Application 62538977 · Jul 31, 2017
Related Publication 20200199397A1 · Jun 25, 2020