Method and apparatus for providing real time air measurement applications in wet concrete
A system features a combination of an acoustic sensor and a communication transmitter. The acoustic sensor is arranged on a rotating container or drum having a slurry contained therein, including concrete, and configured to provide an acoustic signal to sense an acoustic signal containing information about a characteristic of the slurry, and provide acoustic sensor signaling containing information about the acoustic signal sensed. The communication transmitter is arranged on the rotating container or drum, and configured to receive the acoustic signal, and provide the acoustic signal received from the rotating container or drum for further processing.
1 . A ready-mix truck having a system for making a full air measurement to sense a characteristic of a slurry contained in a rotating container or drum, comprising:
an acoustic sensor arranged in the rotating container or drum having the slurry contained therein, including concrete, so that the acoustic sensor enters and exits the slurry as the rotating container or drum rotates, configured to inject an acoustic sensor signal into the slurry, sense an acoustic signal containing information about the characteristic of the slurry, provide acoustic sensor signaling containing information about the acoustic signal sensed, and also configured to receive a power control signal and activate to make the full air measurement to sense the characteristic of the slurry, and then de-activate after making the full air measurement;
a communication transmitter arranged on the rotating container or drum, and configured to receive the acoustic sensor signaling provided from the acoustic sensor, and provide the acoustic sensor signaling received for further processing; and
a power system arranged on the rotating container or drum, and configured to receive a power signal, and provide the power control signal to the acoustic sensor to activate and power the acoustic sensor to make the full air measurement to sense the characteristic of the slurry, and de-activate the acoustic sensor and remove power after making the full air measurement, based upon a relationship between the acoustic sensor and either the rotating container or drum, or the slurry being sensed, the power system configured to implement a power savings mode based upon detecting either a wetting of the acoustic sensor, or a rotational angle of the rotating container or drum, or a rotation speed of the rotating container or drum, or some combination thereof, the rotating container or drum having a maximum rotating speed to make an accurate full air measurement, and the power system configured to de-activate the acoustic sensor and remove power when the rotating container or drum is rotating above the maximum rotating speed.
2 . The ready-mix truck according to claim 1 , wherein
the communication transmitter comprises a radio frequency (RF) transmitter;
the RF transmitter is configured to send the acoustic sensor signaling to an RF receiver module located on a chassis of a ready-mix truck; and
the RF transmitter includes Wi-Fi, industrial wireless, including 802.15.4, and Bluetooth.
3 . The ready-mix truck according to claim 1 , wherein the power system is configured to de-activate the acoustic sensor and remove power when the acoustic sensor is not in contract with the slurry.
4 . The ready-mix truck according to claim 1 , wherein the wetting of the acoustic sensor is determined by sensing a wetness, a load or a pressure on the acoustic sensor.
5 . The ready-mix truck according to claim 1 , wherein the power system is configured to de-activate the acoustic sensor and remove power when the rotating container or drum is not rotating.
6 . The ready-mix truck according to claim 1 , wherein the power system comprises a wetted detection sensor configured to determine when the acoustic sensor is in contact with the concrete and provide wetted detection sensor signaling containing information to de-activate the acoustic sensor when the wetted detection sensor determines that the acoustic sensor is not in contact with the concrete.
7 . The ready-mix truck according to claim 6 , wherein the wetted detection sensor is configured to determine when the acoustic sensor is at a top of a container or drum rotation or when the rotating container or drum is empty, and de-activate the acoustic sensor.
8 . The ready-mix truck according to claim 6 , wherein the wetted detection sensor is a dedicated sensor, including a wetness sensor, or a load sensor, or a pressure sensor that is used in the air measurement and queried to determine when pressure is applied to the welted detection sensor by the concrete.
9 . The ready-mix truck according to claim 1 , wherein the power system comprises a rotation sensor configured to sense the rotational angle of the rotating container or drum and provide rotation sensor signaling containing information about the rotational angle.
10 . The ready-mix truck according to claim 9 , wherein the power system is configured to respond to the rotation sensor signaling and provide power to the acoustic sensor when the acoustic sensor is at a bottom of the rotating container or drum in the concrete.
11 . The ready-mix truck according to claim 10 , wherein the power system is configured to activate the acoustic sensor when the rotation sensor detects that the rotation sensor is in a range of about +/−10 degrees around the bottom of the rotating container or drum.
12 . The ready-mix truck according to claim 9 , wherein the power system is configured to determine the rotation speed of the rotating container or drum and activate the acoustic sensor based upon the determined rotation speed.