IP Library Granted Patent US 11,673,810
Granted Patent B2
US 11,673,810 · App. 16/652,766 · Granted Jun 13, 2023

Aerogel and method for producing same

Inventors: Satoshi Takayasu (Tokyo, JP); Tatsuya Makino (Tokyo, JP); Tomohiko Kotake (Tokyo, JP); Hiroyuki Izumi (Tokyo, JP); Kaito Kogure (Tokyo, JP)
Assignee: RESONAC CORPORATION
C01B33/1585C01B33/145C01B33/146C01B33/155
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Quick Facts
Patent No.
US 11,673,810
App. No.
16/652,766
Granted
Jun 13, 2023
Kind
B2
Abstract

The present invention provides a method for producing an aerogel, comprising a sol generating step of generating, by hydrolyzing a silane oligomer, a sol containing a hydrolysis product of the silane oligomer; a wet gel generating step of obtaining a wet gel by gelation of the sol; and a drying step of drying the wet gel to obtain an aerogel, wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 50% or more.

Claims (16)

1. A method for producing an aerogel, comprising:

a sol generating step of generating, by hydrolyzing a silane oligomer with an acid catalyst, a sol containing a hydrolysis product of the silane oligomer;

a wet gel generating step of obtaining a wet gel by gelation of the sol with a base catalyst; and

a drying step of drying the wet gel to obtain an aerogel,

wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 70% or more,

the silane oligomer has an alkoxy group, and

a content of the alkoxy group is 2% by mass or more and 60% by mass or less with respect to a total amount of the silane oligomer.

2. The production method according to claim 1 , wherein a weight average molecular weight of the silane oligomer is 200 or more and 10000 or less.

3. An aerogel obtained as a dried substance of a wet gel, the wet gel being a condensate of a sol containing an acid catalyzed hydrolysis product of a silane oligomer,

wherein a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer is 70% or more,

the silane oligomer has an alkoxy group, and

a content of the alkoxy group is 2% by mass or more and 60% by mass or less with respect to a total amount of the silane oligomer.

4. The aerogel according to claim 3 , wherein a weight average molecular weight of the silane oligomer is 200 or more and 10000 or less.

5. The production method according to claim 1 , wherein the silane oligomer is present in an amount of 5% by mass or more relative to all silicon compounds to be hydrolyzed during the sol generating step.

6. The production method according to claim 1 , wherein the sol generating step further comprises hydrolyzing a silane monomer, and an amount of the silane monomer ranges from 1 part by mass to 5000 parts by mass with respect to 100 parts by mass of the silane oligomer.

7. A method for producing an aerogel, comprising: hydrolyzing a silane oligomer in the presence of an acid catalyst to obtain a sol, a proportion of silicon atoms each bonded to three oxygen atoms in a total number of silicon atoms contained in the silane oligomer being 70% or more, the silane oligomer having an alkoxy group, and a content of the alkoxy group being 2% by mass or more and 60% by mass or less with respect to a total amount of the silane oligomer; gelling the sol in the presence of a base catalyst to obtain a wet gel; and drying the wet gel to obtain an aerogel.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 3, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062946/0125 →
CHANGE OF NAME Recorded Mar 2, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 062917/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2020
From: TAKAYASU, SATOSHI; MAKINO, TATSUYA; KOTAKE, TOMOHIKO; IZUMI, HIROYUKI; KOGURE, KAITO
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 053290/0090 →
Continuity (1)
Related Publication 20200231452A1 · Jul 23, 2020