IP Library Granted Patent US 10,838,314
Granted Patent B2
US 10,838,314 · App. 16/654,467 · Granted Nov 17, 2020

Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

Inventors: Tatsuya Ikezue (Toride, JP); Kumiko Takizawa (Saitama, JP); Ikuyo Kuroiwa (Tokyo, JP); Kan Tanabe (Matsudo, JP); Tsuyoshi Shimada (Kashiwa, JP); Haruhiko Mitsuda (Nagareyama, JP); Takanori Ueno (Nagareyama, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G5/144G03G5/056G03G5/0564G03G5/14726G03G5/14752G03G5/14756
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Quick Facts
Patent No.
US 10,838,314
App. No.
16/654,467
Granted
Nov 17, 2020
Kind
B2
Abstract

The electrophotographic photosensitive member includes an undercoat layer and a surface layer on or above a support in this order, in which the undercoat layer contains metal oxide particles and a specific binder resin, the surface layer contains a charge transporting substance, fluororesin particles, and a specific binder resin, an arithmetic average roughness Ra of a surface of the undercoat layer is 0.15 μm or less, a refractive index (a) of the metal oxide particles and a refractive index (b) of the binder resin contained in the undercoat layer satisfy a specific relationship, and a refractive index (c) of the binder resin contained in the surface layer and a refractive index (d) of the fluororesin particles satisfy a specific relationship.

Claims (22)

1. An electrophotographic photosensitive member, comprising:

an undercoat layer, a photosensitive layer and a surface layer on or above an electro-conductive support in this order;

the undercoat layer containing metal oxide particles and at least one binder resin selected from the group consisting of a urethane resin, a polyamide resin and a melamine-alkyd resin;

the surface layer containing a charge transporting substance, fluororesin particles, and at least one binder resin selected from the group consisting of a polycarbonate resin and a polyarylate resin, a surface of the undercoat layer having an arithmetic average roughness Ra of 0.15 μm or less, wherein

0.70≤(a)−(b)≤1.00 and 0.20≤(c)−(d) where (a) is a refractive index of the metal oxide particles, (b) is a refractive index of the binder resin contained in the undercoat layer, (c) is a refractive index (c) of the binder resin contained in the surface layer and (d) is a refractive index of the fluororesin particles, and

5.0≤e/f≤15.0 where in an any region including at least a part of each of the surface layer and the undercoat layer of a cut surface obtained by cutting the electrophotographic photosensitive member vertically from the surface layer toward the undercoat layer, when e (%) is a ratio of a cross-sectional area of the metal oxide particles contained in the undercoat layer to a cross-sectional area of the undercoat layer, and f (%) is a ratio of a cross-sectional area of the fluororesin particles contained in the surface layer to a cross-sectional area of the surface layer.

2. The electrophotographic photosensitive member according to claim 1 , wherein a content of the metal oxide particles is 100 to 500% by mass relative to the binder resin contained in the undercoat layer.

3. The electrophotographic photosensitive member according to claim 1 , wherein a content of the fluororesin particles is 3.0 to 20.0% by mass relative to a total mass of the surface layer.

4. The electrophotographic photosensitive member according to claim 1 , wherein a number average primary particle diameter of the metal oxide particles is 10 to 100 nm.

5. The electrophotographic photosensitive member according to claim 1 , wherein the metal oxide particles are strontium titanate or anatase type titanium oxide.

6. A process cartridge which integrally supports an electrophotographic photosensitive member and at least one unit selected from the group consisting of a charging unit, a developing unit, a transfer unit, and a cleaning unit, and is detachably attachable to a main body of an electrophotographic apparatus,

the electrophotographic photosensitive member comprising an undercoat layer, a photosensitive layer and a surface layer on or above an electro-conductive support in this order;

the undercoat layer containing metal oxide particles and at least one binder resin selected from the group consisting of a urethane resin, a polyamide resin and a melamine-alkyd resin;

the surface layer containing a charge transporting substance, fluororesin particles, and at least one binder resin selected from the group consisting of a polycarbonate resin and a polyarylate resin, a surface of the undercoat layer having an arithmetic average roughness Ra of 0.15 μm or less, wherein

0.70≤(a)−(b)≤1.00 and 0.20≤(c)−(d) where (a) is a refractive index of the metal oxide particles, (b) is a refractive index of the binder resin contained in the undercoat layer, (c) is a refractive index (c) of the binder resin contained in the surface layer and (d) is a refractive index of the fluororesin particles, and

5.0≤e/f≤15.0 where in an any region including at least a part of each of the surface layer and the undercoat layer of a cut surface obtained by cutting the electrophotographic photosensitive member vertically from the surface layer toward the undercoat layer, when e (%) is a ratio of a cross-sectional area of the metal oxide particles contained in the undercoat layer to a cross-sectional area of the undercoat layer, and f (%) is a ratio of a cross-sectional area of the fluororesin particles contained in the surface layer to a cross-sectional area of the surface layer.

7. An electrophotographic apparatus comprising: an electrophotographic photosensitive member, a charging unit, an exposing unit, a developing unit, and a transfer unit,

the electrophotographic photosensitive member comprising an undercoat layer, a photosensitive layer and a surface layer on or above an electro-conductive support in this order;

the undercoat layer containing metal oxide particles and at least one binder resin selected from the group consisting of a urethane resin, a polyamide resin and a melamine-alkyd resin;

the surface layer containing a charge transporting substance, fluororesin particles, and at least one binder resin selected from the group consisting of a polycarbonate resin and a polyarylate resin, a surface of the undercoat layer having an arithmetic average roughness Ra of 0.15 μm or less, wherein

0.70≤(a)−(b)≤1.00 and 0.20≤(c)−(d) where (a) is a refractive index of the metal oxide particles, (b) is a refractive index of the binder resin contained in the undercoat layer, (c) is a refractive index (c) of the binder resin contained in the surface layer and (d) is a refractive index of the fluororesin particles, and

5.0≤e/f≤15.0 where in an any region including at least a part of each of the surface layer and the undercoat layer of a cut surface obtained by cutting the electrophotographic photosensitive member vertically from the surface layer toward the undercoat layer, when e (%) is a ratio of a cross-sectional area of the metal oxide particles contained in the undercoat layer to a cross-sectional area of the undercoat layer, and f (%) is a ratio of a cross-sectional area of the fluororesin particles contained in the surface layer to a cross-sectional area of the surface layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2020
From: IKEZUE, TATSUYA; TAKIZAWA, KUMIKO; KUROIWA, IKUYO; TANABE, KAN; SHIMADA, TSUYOSHI; MITSUDA, HARUHIKO; UENO, TAKANORI
To: CANON KABUSHIKI KAISHA
Reel/Frame 051541/0223 →
Priority Claims (1)
JP 2018-202047 · Oct 26, 2018 · national
Continuity (1)
Related Publication 20200133148A1 · Apr 30, 2020
Cited By (3)
US 12,523,943 US 12,541,157 US 12,547,087