IP Library Granted Patent US 11,666,973
Granted Patent B2
US 11,666,973 · App. 16/657,492 · Granted Jun 6, 2023

Complex concentrated alloy and high entropy alloy additive manufacturing systems and methods

Inventors: Luke Borkowski (West Hartford, CT); Tahany I. El-Wardany (Vernon, CT); William K. Tredway (Manchester, CT); Colette O. Fennessy (West Hartford, CT)
Assignee: Hamilton Sundstrand Corporation
B22F10/25B22F10/00B22F12/53B22F12/58B33Y10/00B33Y30/00B33Y80/00B22F10/50
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Quick Facts
Patent No.
US 11,666,973
App. No.
16/657,492
Granted
Jun 6, 2023
Kind
B2
Abstract

A complex concentrated alloy (CCA) and/or high entropy alloy (HEA) additive manufacturing nozzle can include a nozzle body defining at least four powder channels. Each powder channel can be configured to be connected to a powder supply of a plurality of powder supplies to receive a powder from the powder supply for ejecting the powder toward a build area to form an additively manufactured article having a CCA and/or an HEA.

Claims (9)

1. A complex concentrated alloy (CCA) and/or high entropy alloy (HEA) additive manufacturing nozzle, comprising:

a nozzle body defining at least four powder channels, each powder channel configured to be connected to a powder supply of a plurality of powder supplies to receive a powder from the powder supply for ejecting the powder toward a build area to form an additively manufactured article having a CCA and/or an HEA, wherein each powder channel is configured to change in flow area along a powder flow direction from a powder supply opening, through the nozzle body, to an ejection opening.

2. The nozzle of claim 1 , wherein the at least four powder channels include up to eight total powder channels.

3. The nozzle of claim 1 , wherein the at least four powder channels include eight total powder channels.

4. The nozzle of claim 1 , further comprising an energy application channel defined through the nozzle body and configured to pass energy to the build area to allow energy application to the powder ejected toward or on the build area.

5. The nozzle of claim 4 , wherein the energy application channel is an optical channel for passing a laser.

6. The nozzle of claim 5 , wherein the energy application channel is surrounded by the powder channels.

7. The nozzle of claim 5 , wherein an axis of the powder channels intersect with an axis of the energy application channel such that powder that is ejected from the powder channels intersects with the laser.

8. The nozzle of claim 6 , wherein the powder channels are disposed evenly and symmetrically around the energy application channel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2019
From: BORKOWSKI, LUKE; EL-WARDANY, TAHANY I.; TREDWAY, WILLIAM K.; FENNESSY, COLETTE O.
To: HAMILTON SUNDSTRAND CORPORATION
Reel/Frame 050852/0587 →
Continuity (1)
Related Publication 20210114095A1 · Apr 22, 2021