IP Library Granted Patent US 11,305,834
Granted Patent B2
US 11,305,834 · App. 16/659,272 · Granted Apr 19, 2022

Non-uniform steerer tube or fork leg

Inventors: William O. Brown, IV (Aptos, CA); Daniel McCormick (Santa Cruz, CA); Joshua Coaplen (Asheville, NC); Christopher Otterness (Asheville, CA)
Assignee: Fox Factory, Inc.
B62K21/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,305,834
App. No.
16/659,272
Granted
Apr 19, 2022
Kind
B2
Abstract

A non-uniform steerer tube. The non-uniform steerer tubes includes an axis-symmetric outer surface and a non axis-symmetric inner surface. The axis-symmetric outer surface and the non axis-symmetric inner surface defining a wall thickness therebetween. The wall thickness varying along an axial length of the non-uniform steerer tube.

Claims (32)

1. A non-uniform steerer tube comprising:

an axis-symmetric outer surface; and

a non axis-symmetric inner surface, said axis-symmetric outer surface and said non axis-symmetric inner surface defining a wall thickness therebetween, said wall thickness varying along an axial length of said non-uniform steerer tube; wherein said non axis-symmetric inner surface is configured to reduce and/or change unwanted frequencies occurring in said non-uniform steerer tube during use of said non-uniform steerer tube.

2. The non-uniform steerer tube of claim 1 wherein said axis-symmetric outer surface has a uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

3. The non-uniform steerer tube of claim 2 wherein said uniform diameter length of said axis-symmetric outer surface is different at various locations along said axial length of non-uniform steerer tube.

4. The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a non-uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

5. The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a non-uniform diameter length at multiple locations along said axial length of said non-uniform steerer tube.

6. The non-uniform steerer tube of claim 5 wherein said non axis-symmetric inner surface has said non-uniform diameter length along said entire axial length of said non-uniform steerer tube.

7. The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface has a uniform diameter length at, at least, one location along said axial length of said non-uniform steerer tube.

8. The non-uniform steerer tube of claim 1 wherein said non-uniform steerer tube has a round outer profile but non-round inner profile at, at least, some location along said axial length of said non-uniform steerer tube.

9. The non-uniform steerer tube of claim 5 wherein said non axis-symmetric inner surface has a shape selected from the group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

10. The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface is configured to provide additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube which are subjected to greater stress during use than other locations of said non-uniform steerer tube.

11. The non-uniform steerer tube of claim 10 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at both a top portion of said non-uniform steerer tube and a bottom portion of said non-uniform steerer tube.

12. The non-uniform steerer tube of claim 10 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube selected from the group consisting of: a bottom portion of said non-uniform steerer tube, a top portion of said non-uniform steerer tube, a middle portion of said non-uniform steerer tube.

13. The non-uniform steerer tube of claim 1 wherein said non axis-symmetric inner surface is configured to reduce and/or change said unwanted frequencies selected from the group consisting of: fore and aft vibrational and/or resonant frequencies, side-to-side vibrational and/or resonant frequencies, a combination of fore and aft and side-to-side vibrational and/or resonant frequencies.

14. The non-uniform steerer tube of claim 1 wherein said axis-symmetric outer surface of said non-uniform steerer tube remains circular along said axial length of said non-uniform steerer tube such that no visual differences are detectable between a conventional steerer tube and said non-uniform steerer tube.

15. A non-uniform steerer tube comprising:

an axis-symmetric outer surface; and

a non axis-symmetric inner surface, said axis-symmetric outer surface and said non axis-symmetric inner surface defining a wall thickness therebetween, said wall thickness varying along an axial length of said non-uniform steerer tube, wherein said non axis-symmetric inner surface is configured to reduce and/or change said unwanted frequencies selected from the group consisting of: fore and aft vibrational and/or resonant frequencies, side-to-side vibrational and/or resonant frequencies, a combination of fore and aft and side-to-side vibrational and/or resonant frequencies.

16. The non-uniform steerer tube of claim 15 wherein said axis-symmetric outer surface has a uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

17. The non-uniform steerer tube of claim 16 wherein said uniform diameter length of said axis-symmetric outer surface is different at various locations along said axial length of non-uniform steerer tube.

18. The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a non-uniform diameter length at any given location along said axial length of said non-uniform steerer tube.

19. The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a non-uniform diameter length at multiple locations along said axial length of said non-uniform steerer tube.

20. The non-uniform steerer tube of claim 19 wherein said non axis-symmetric inner surface has said non-uniform diameter length along said entire axial length of said non-uniform steerer tube.

21. The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface has a uniform diameter length at, at least, one location along said axial length of said non-uniform steerer tube.

22. The non-uniform steerer tube of claim 15 wherein said non-uniform steerer tube has a round outer profile but non-round inner profile at, at least, some location along said axial length of said non-uniform steerer tube.

23. The non-uniform steerer tube of claim 19 wherein said non axis-symmetric inner surface has a shape selected from the group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

24. The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface is configured to provide additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube which are subjected to greater stress during use than other locations of said non-uniform steerer tube.

25. The non-uniform steerer tube of claim 24 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at both a top portion of said non-uniform steerer tube and a bottom portion of said non-uniform steerer tube.

26. The non-uniform steerer tube of claim 24 wherein said non axis-symmetric inner surface is configured to provide said additional support for said non-uniform steerer tube at locations of said non-uniform steerer tube selected from the group consisting of: a bottom portion of said non-uniform steerer tube, a top portion of said non-uniform steerer tube, a middle portion of said non-uniform steerer tube.

27. The non-uniform steerer tube of claim 15 wherein said non axis-symmetric inner surface is configured to reduce and/or change unwanted frequencies occurring in said non-uniform steerer tube during use of said non-uniform steerer tube.

28. The non-uniform steerer tube of claim 15 wherein said axis-symmetric outer surface of said non-uniform steerer tube remains circular along said axial length of said non-uniform steerer tube such that no visual differences are detectable between a conventional steerer tube and said non-uniform steerer tube.

Assignments (3)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2020
From: BROWN, WILLIAM O., IV; MCCORMICK, DANIEL; COAPLEN, JOSHUA; OTTERNESS, CHRISTOPHER
To: FOX FACTORY, INC.
Reel/Frame 054450/0392 →
Continuity (2)
Provisional Application 62751929 · Oct 29, 2018
Related Publication 20200130772A1 · Apr 30, 2020
Cited By (1)
US 12,330,739