IP Library Granted Patent US 12,330,739
Granted Patent B2
US 12,330,739 · App. 18/369,356 · Granted Jun 17, 2025

Non-uniform steerer tube or fork leg

Inventors: William O. Brown, IV (Hendersonville, NC); Daniel McCormick (Santa Cruz, CA); Joshua Coaplen (Asheville, NC); Christopher Otterness (Asheville, NC)
Assignee: Fox Factory, Inc.
B62K21/04B62K21/02
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Quick Facts
Patent No.
US 12,330,739
App. No.
18/369,356
Granted
Jun 17, 2025
Kind
B2
Abstract

A fork assembly including a steerer tube and a crown, wherein the steerer tube is fixedly aligned to the crown in a predefined orientation at a time of manufacture.

Claims (22)

1. A fork assembly comprising:

a fork leg; and

a crown, wherein said fork leg is coupled to said crown, wherein said fork leg is structurally designed to provide additional support for said fork leg along only at least one direction which is subjected to greater stress during a use of said fork leg, said fork leg having an outer surface of a uniform diameter, wherein a thickness of said fork leg is uniform at each end of any diameter formed along an axial length of said fork leg.

2. The fork assembly of claim 1 , wherein said fork leg further comprises:

a non-axisymmetric inner surface, said non-axisymmetric inner surface has a non-uniform diameter length at a location along said axial length of said fork leg.

3. The fork assembly of claim 2 , wherein said non-axisymmetric inner surface has a shape selected from a group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

4. The fork assembly of claim 1 , wherein said crown further comprises:

a fork leg receiver opening for receiving said fork leg into said crown.

5. A fork assembly comprising:

a first fork leg orientationally structurally designed to provide additional support for said first fork leg in at least one direction which is subjected to greater stress during a use of said first fork leg, wherein said first fork leg is structurally designed to provide additional support for said first fork leg along only at least one direction which is subjected to greater stress during a use of said first fork leg, said first fork leg having an outer surface of a uniform diameter, wherein a thickness of said first fork leg is uniform at each end of any diameter formed along an axial length of said first fork leg;

a second fork leg orientationally structurally designed to provide additional support for said second fork leg in at least one direction which is subjected to greater stress during a use of said second fork leg, wherein said second fork leg is structurally designed to provide additional support for said second fork leg along only at least one direction which is subjected to greater stress during a use of said second fork leg, said second fork leg having an outer surface of a uniform diameter; and

a crown, wherein said first fork leg and said second fork leg are coupled to said crown.

6. The fork assembly of claim 5 , wherein said first fork leg further comprises:

a non-axisymmetric inner surface, said non-axisymmetric inner surface has a non-uniform diameter length at a location along said axial length of said first fork leg.

7. The fork assembly of claim 5 , wherein said second fork leg further comprises:

a non-axisymmetric inner surface, said non-axisymmetric inner surface has a non-uniform diameter length at a location along said axial length of said second fork leg.

8. The fork assembly of claim 6 , wherein said non-axisymmetric inner surface of said first fork leg has a shape selected from a group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

9. The fork assembly of claim 7 , wherein said non-axisymmetric inner surface of said second fork leg has a shape selected from a group consisting of: oval-shaped, egg-shaped, elliptically-shaped, rectangularly-shaped and some combination of said shapes.

10. The fork assembly of claim 5 , wherein said crown further comprises:

a first fork leg receiver opening for receiving said first fork leg into said crown.

11. The fork assembly of claim 5 , wherein said crown further comprises:

a second fork leg receiver opening for receiving said second fork leg into said crown.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2023
From: BROWN, WILLIAM O., IV; MCCORMICK, DANIEL; COAPLEN, JOSHUA; OTTERNESS, CHRISTOPHER
To: FOX FACTORY, INC.
Reel/Frame 064934/0629 →
Continuity (5)
Continuation 17708844 · Mar 30, 2022
Continuation 16692923 · Nov 22, 2019
Continuation In Part 16659272 · Oct 21, 2019
Provisional Application 62751929 · Oct 29, 2018
Related Publication 20240124090A1 · Apr 18, 2024
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Cited By (1)
US 12,576,939