IP Library › Granted Patent US 12,343,825
Granted Patent B2
US 12,343,825 · App. 16/671,944 · Granted Jul 1, 2025

System for TIG shielding gas preflow, postflow, and arc starting

Inventors: Zachary Joseph Erndt (Waupaca, WI); Al J. DeCoster (Kaukauna, WI)
B23K9/0953B23K9/092B23K9/1062B23K9/1087B23K9/133B23K9/173
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Quick Facts
Patent No.
US 12,343,825
App. No.
16/671,944
Granted
Jul 1, 2025
Kind
B2
Abstract

A welding-type system for gas tungsten arc welding including control circuitry to control the initiation of a welding arc and the preflow and postflow of inert shielding gas based on sensed voltages.

Claims (63)

1. A welding-type system comprising:

a welding-type torch holding an electrode;

a welding-type power supply configured to output welding-type power to the welding-type torch to create a welding-type arc between the electrode and a workpiece, wherein the welding-type power supply comprises:

control circuitry; and

a sensor in communication with the control circuitry and the welding-type torch, wherein the control circuitry is configured to:

control the welding-type power supply to disable output of the welding-type power based on an absence of a welding-type arc;

detect a first electrical short circuit between the electrode and the workpiece;

in response to the detection of the first electrical short circuit, control a shielding gas valve to enable a flow of shielding gas to the welding-type torch, the welding-type torch holding the electrode;

detect a second electrical short circuit between the electrode and the workpiece; and

control the welding-type power supply to output the welding-type power in response to the detection of the second electrical short circuit.

2. The welding-type system of claim 1 , wherein the control circuitry is configured to:

monitor a first time period of the first electrical short circuit and a second time period of the second electrical short circuit;

control the shielding gas valve to enable the flow of the shielding gas when the first time period satisfies a first threshold time period; and

control the welding-type power supply to output the welding-type power when the second time period satisfies a second threshold time period.

3. The welding-type system of claim 1 , wherein the control circuitry is configured to:

monitor a first time period between the first electrical short circuit and the second electrical short circuit; and

control the shielding gas valve to terminate the flow of shielding gas if the first time period satisfies a threshold time period.

4. The welding-type system of claim 1 , wherein the control circuitry is further configured to:

detect termination of a welding arc after initiation of the welding arc generated using the welding-type power; and

control the shielding gas valve to terminate the flow of shielding gas in response to detecting the termination of the welding arc.

5. The welding-type system of claim 4 , wherein the control circuitry controls the shielding gas valve to terminate the flow of shielding gas after a delay following detecting the termination of the welding arc.

6. The welding-type system of claim 1 , wherein the welding-type power supply comprises the control circuitry.

7. A welding-type system comprising:

a welding-type torch holding an electrode; and

a welding-type power supply comprising:

a power circuit configured to output welding-type power to the welding-type torch to create a welding-type arc between the electrode and a workpiece;

an arc initiation circuit configured to output an arc initiation output to the welding-type torch;

control circuitry; and

a sensor in communication with the control circuitry and the torch holding an electrode, wherein the control circuitry is configured to:

control the power circuit of the welding-type power supply to disable output of the welding-type power based on an absence of a welding-type arc;

detect an electrical short circuit between an electrode and the workpiece in an absence of the welding-type power, the welding-type torch holding the electrode; and

based on the detection of the electrical short circuit, control the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output.

8. The welding-type system of claim 7 , wherein the control circuitry is configured to control the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output after a delay following the detection of the electrical short circuit.

9. The welding-type system of claim 7 , wherein the control circuitry is configured to:

monitor a time period of the electrical short circuit, and

control the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output when the time period satisfies a threshold time period.

10. The welding-type system of claim 7 , wherein the control circuitry is configured to control the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output after a delay after detecting termination of the electrical short circuit.

11. The welding-type system of claim 10 , wherein the control circuitry is configured to monitor a time period of the electrical short circuit, and wherein a duration of the delay is based on the monitored time period of the electrical short circuit.

12. The welding-type system of claim 7 , wherein the control circuitry is configured to:

in response to the detection of the electrical short circuit, control a shielding gas valve to enable a flow of shielding gas to the welding-type torch;

detect termination of a welding arc after initiation of the welding arc generated using the welding-type power; and

control the shielding gas valve to terminate the flow of shielding gas in response to detecting the termination of the welding arc.

13. The welding-type system of claim 4 , wherein the control circuitry controls the shielding gas valve to terminate the flow of shielding gas after a delay following detecting the termination of the welding arc.

14. The welding-type system of claim 7 , wherein the welding-type power supply comprises the arc initiation circuit and the control circuitry.

15. A welding-type system comprising:

a welding-type torch holding an electrode; and

a welding-type power supply comprising:

a power circuit configured to output welding-type power to the welding-type torch to create a welding-type arc between the electrode and a workpiece;

an arc initiation circuit configured to output an arc initiation output to the welding-type torch

control circuitry; and

a voltage or current sensor in communication with the control circuitry and the torch holding an electrode, wherein the control circuitry is configured to:

control the power circuit of the welding-type power supply to disable output of the welding-type power based on an absence of a welding-type arc;

monitor a voltage or a current between the welding-type torch and the workpiece in an absence of the welding-type power;

detect an electrical short circuit between an electrode and the workpiece in the absence of the welding-type power, the welding-type torch holding the electrode;

detect termination of the electrical short circuit; and

in response to the detection of the termination of the electrical short circuit, control the power circuit of the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output.

16. The welding-type system of claim 15 , wherein the control circuitry is configured to, in response to the detection of the electrical short circuit, control a shielding gas valve to enable a flow of shielding gas to the welding-type torch.

17. The welding-type system of claim 16 , wherein the control circuitry is configured to:

detect termination of a welding arc after initiation of the welding arc generated using the welding-type power; and

control the shielding gas valve to terminate the flow of shielding gas in response to detecting the termination of the welding arc.

18. The welding-type system of claim 17 , wherein the control circuitry controls the shielding gas valve to terminate the flow of shielding gas after a delay following detecting the termination of the welding arc.

19. The welding-type system of claim 15 , wherein the control circuitry is configured to control the power circuit of the welding-type power supply to output the welding-type power and control the arc initiation circuit to output the arc initiation output after a delay after detecting termination of the electrical short circuit.

20. The welding-type system of claim 15 , wherein the welding-type power supply comprises the arc initiation circuit and the control circuitry.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2019
From: ERNDT, ZACHARY JOSEPH; DECOSTER, AL J.
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 051116/0316 →
Continuity (2)
Provisional Application 62755126 · Nov 2, 2018
Related Publication 20200139472A1 · May 7, 2020
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