IP Library Granted Patent US 11,903,238
Granted Patent B2
US 11,903,238 · App. 16/674,321 · Granted Feb 13, 2024

Display device and method for fabricating the same

Inventors: Chan Park (Gumi-si, KR); MoonGoo Kim (Paju-si, KR); HyunWoo Cho (Gumi-si, KR); Wooseok Roh (Gumi-si, KR); HeungJu Jo (Paju-si, KR); JeongKweon Park (Paju-si, KR); SangGul Lee (Seoul, KR)
Assignee: LG Display Co., Ltd.
H10K50/844H10K59/12H10K77/111H10K2102/311
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Quick Facts
Patent No.
US 11,903,238
App. No.
16/674,321
Granted
Feb 13, 2024
Kind
B2
Abstract

Provided is a display device. The display device includes a flexible substrate comprising an active area, and a non-active area surrounding a border of the active area; a thin-film transistor and a light-emitting element on the active area; an encapsulation unit over the thin-film transistor and the light-emitting element; a hole formed in the active area by removing a portion of the flexible substrate; a first common layer disposed on a side surface of the hole, extended from the light-emitting element and comprising same elements with the light-emitting element; and a tip protruding from the side surface of the hole. The first common layer disposed adjacent to the tip is disconnected from the light-emitting element.

Claims (32)

1. A display device, comprising:

a flexible substrate including an active area, and a non-active area adjacent to the active area;

a thin-film transistor on the active area;

a light-emitting element coupled to the thin-film transistor on the active area;

an encapsulation layer on the thin-film transistor and the light-emitting element;

a hole in the active area, the hole having a side surface abutting the encapsulation layer;

a first common layer including at least one or more components of the thin-film transistor; and

a second common layer including at least one or more components of the light-emitting element,

wherein the flexible substrate includes a first substrate laver, a second substrate layer disposed on the first substrate layer, and a substrate protecting layer between the first substrate layer and the second substrate layer,

wherein the second common layer is on the first common layer, wherein the first common layer includes a first tip, the first tip having a top surface, a bottom surface opposite the top surface, and a side surface between the top surface and the bottom surface, the first tip protruding further horizontally than a side surface of the second substrate layer adjacent to the first tip, the first tip and the side surface of the second substrate layer forming a first undercut region,

wherein the substrate protecting layer includes a second tip, the second tip having a top surface, a bottom surface opposite the top surface, and a side surface between the top surface and the bottom surface, the second tip protruding further horizontally than a side surface of the first substrate layer adjacent to the second tip, the second tip and the side surface of the first substrate layer forming a second undercut region,

wherein the second common layer extends continuously from the top surface of the first tip to the side surface of the first tip, covers an entirety of the side surface of the first tip from a lateral direction, and is laterally adjacent to the side surface of the second substrate,

the second common layer extends continuously from the side surface of the second substrate layer to the side surface of the second tip and covers an entirety of the side surface of the second tip from the lateral direction, and

the second common layer covers the side surface of the first substrate layer from the lateral direction,

wherein at least a portion of the bottom surface of the first tip is not covered by the second common layer in the first undercut region and at least a portion of the bottom surface of the second tip is not covered by the second common layer in the second undercut region, and

wherein the encapsulation layer is disposed on the second common layer in the non-active area, and is continuously disposed from an upper portion of the second common layer to the side surface of the second substrate layer without being disconnected.

2. The display device of claim 1 , wherein the first substrate layer and the second substrate layer are made of polyimide.

3. The display device of claim 1 , wherein the encapsulation layer is a combination of a plurality of layers, wherein the plurality of layers include at least one of an encapsulation layer, a particle cover layer, and a barrier film.

4. A display device, comprising:

a flexible substrate including a first substrate layer, a second substrate layer disposed on the first substrate layer, and a substrate protecting layer between the first substrate layer and the second substrate layer;

a first common layer on the flexible substrate, the first common layer including a thin-film transistor within the first common layer;

a hole extending through each layer of the flexible substrate and the first common layer, the hole having a side surface; and

a second common layer on the first common layer, the second common layer including a light-emitting element within the second common layer,

wherein the substrate protecting layer includes a first tip, the first tip protruding further horizontally than a first side surface of the first substrate layer and a second side surface of the second substrate layer, the first tip having a top surface, a bottom surface opposite the top surface, and a side surface between the top surface and the bottom surface, the first tip and the first side surface of the first substrate layer forming a first undercut region;

wherein the first common layer includes a second tip, the second tip protruding further horizontally than the second side surface of the second substrate layer, the second tip having a top surface, a bottom surface opposite the top surface, and a side surface between the top surface and the bottom surface, the second tip and the second side surface of the second substrate layer forming a second undercut region; and

wherein the second common layer at least partially covers the first tip and the second tip, wherein the second common layer extends continuously from the top surface of the first tip to the side surface of the first tip,

wherein the second common layer covers the first side surface of the first substrate layer from a lateral direction, and

wherein the second common layer covers an entirety of the side surface of the second tip from the lateral direction, and extends continuously from the side surface of the second substrate layer to the side surface of the second tip,

wherein at least a portion of the bottom surface of the first tip is not covered by the second common layer in the first undercut region and at least a portion of the bottom surface of the second tip is not covered by the second common layer in the second undercut region, and

wherein an encapsulation layer is disposed on the second common layer in the non-active area and is continuously disposed from an upper portion of the second common layer to the side surface of the second substrate layer without being disconnected.

5. The display device of claim 4 , wherein the encapsulation layer covers the bottom surface of the first tip.

6. The display device of claim 5 , wherein the encapsulation layer forms the side surface of the hole.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2023
From: PARK, CHAN; KIM, MOONGOO; CHO, HYUNWOO; ROH, WOOSEOK; JO, HEUNGJU; PARK, JEONGKWEON; LEE, SANGGUL
To: LG DISPLAY CO., LTD.
Reel/Frame 065026/0391 →
Priority Claims (1)
KR 10-2018-0137362 · Nov 9, 2018 · national
Continuity (1)
Related Publication 20200152842A1 · May 14, 2020
Cited By (1)
US 12,730,477