System and method for measuring the coefficient of friction on a conveyor belt
A measurement system and a method for measuring a coefficient of friction on a slidable conveyor belt in a direction of movement are provided. The system includes a disk floatingly placed on the conveyor belt and having a bottom surface, wherefrom projects at least one rounded element that rests on the conveyor belt, having a shape that, regardless of the relative orientation of the disk and the conveyor belt, at least one rounded element extends along a direction not parallel to the direction of movement, a pair of abutment elements maintaining the disk fixed with respect to the direction of movement of the conveyor belt, and a pair of load cells operatively associated with the abutment elements and with the disk, to measure a thrust force exerted by the disk on each load cell by effect of the relative sliding of the conveyor belt with respect to the disk.
1. A measurement system for measuring a coefficient of friction on a conveyor belt, slidable in a direction of movement, the measurement system comprising:
a metallic disk floatingly placed on said conveyor belt, said metallic disk having a bottom surface, at least one rounded element having a contact surface that rests on said conveyor belt, protruding below the bottom surface, the shape of said at least one rounded element being such that, regardless of the relative orientation of the metallic disk with respect to the conveyor belt, at least one rounded element extends along a direction of extension that is not parallel to the direction of movement of the conveyor belt;
a pair of abutment elements arranged to keep the metallic disk fixed relative to the direction of movement of the conveyor belt; and
a pair of load cells, operatively associated with the abutment elements and the disk, arranged to measure a thrust force exerted by the metallic disk on each load cell due to the relative sliding of the conveyor belt with respect to the metallic disk; and
a mechanism having a piston to which the metallic disk is operatively connected, adapted to position the metallic disk on the conveyor belt when commanded to do so.
2. The measurement system of claim 1 , wherein each load cell of said pair of load cells is arranged substantially at a 45 degree angle with respect to the direction of movement of the conveyor belt.
3. The measurement system of claim 1 , further comprising an electronic processing unit arranged to receive, process, and store a signal generated by each load cell to determine a coefficient of friction of said metallic disk on the conveyor belt.
4. The measurement system of claim 1 , wherein said at least one rounded element is an annular rounded element arranged concentrically with respect the metallic disk.
5. The measurement system of claim 1 , wherein an odd number of pairs of rounded elements, distributed along the periphery of the bottom surface of the metallic disk, protrude from a bottom surface of the metallic disk, and wherein each rounded element extends in a non-radial direction.
6. The measurement system of claim 5 , wherein each rounded element of each pair of rounded elements extends in a direction that converges in a radially outer direction.
7. The measurement system of claim 5 , wherein the rounded elements are distanced from each other by at least 2 mm.
8. The measurement system of claim 1 , wherein a plurality of lobe-shaped rounded elements protrudes from the bottom surface of the metallic disk.
9. The measurement system of claim 1 , wherein the metallic disk is made of stainless steel.
10. The measurement system of claim 1 , wherein the metallic disk is made of tempered, stainless steel.
11. The measurement system of claim 1 , wherein the metallic disk is made of chromed, tempered, stainless steel, and has a surface hardness greater than or equal to 45 in the Rockwell— HRC hardness scale.
12. The measurement system of claim 1 , wherein the metallic disk has a plurality of connections seats for connection, through threaded fasteners, with a body having a predetermined mass.
13. The measurement system of claim 1 , wherein the metallic disk is arranged for mechanical coupling with a body of predetermined mass through a bayonet coupling or a snap-fit coupling.
14. A measurement method for measuring a coefficient of friction on a conveyor belt slidable in a direction of movement, the method comprising the steps of:
placing a metallic disk floating on said conveyor belt, said metallic disk having a bottom surface, at least one rounded element having a contact surface that rests on said conveyor belt, protruding below the bottom surface, the shape of said at least one rounded element being such that, regardless of the relative orientation of the metallic disk with respect to the conveyor belt, at least one rounded element extends along a direction of extension that is not parallel to the direction of movement of the conveyor belt and keeping the metallic disk in a fixed position, with respect to the direction of movement of the conveyor belt; and
generating, through a pair of load cells operatively associated with respective abutment elements and with said metallic disk, a measurement signal representative of a thrust force exerted by the metallic disk on each load cell, due to the relative sliding of the conveyor belt with respect to the metallic disk.
15. The measurement method of claim 14 , further comprising the steps of:
transmitting the measurement signal to an electronic processing unit; and
processing the measurement signal through the electronic processing unit to determine a coefficient of friction of said metallic disk on the conveyor belt.