Downhole friction reduction tools
The downhole friction reducing tool of the present invention includes an integral friction coefficient reducer and is configured to reduce friction in all planes, reduce torque and/or drag continually and reduce frictional wear and damage that can result in loss of integrity to surface areas where it travels. The friction coefficient reducer involves a ball transfer unit having a plurality of roller ball units. The roller ball units include a large-diameter load-bearing roller ball unit and a plurality of smaller-diameter supporting roller ball units.
1. A friction reducing tool for use in a wellbore, comprising:
a tool body; and
one or more friction coefficient reducers integral to the tool body,
wherein the tool body is configured as a load bearing surface for the one or more friction coefficient reducers,
each friction coefficient reducer further comprising:
a load-bearing roller ball unit; and
an array of supporting roller ball units, each supporting roller ball unit configured to abut at least a side of the load-bearing roller ball unit,
wherein the supporting roller ball units are disposed in a cavity bounded by a concave surface of the tool body, a convex surface of the load-bearing roller ball unit and a bottom surface of a ball restraint,
wherein the ball restraint is further held in position by a ball retainer, and wherein the ball retainer is selected from a group consisting of a clip, a circular clip, a snap ring and a spiral ring.
2. The friction reducing tool according to claim 1 , wherein the tool body has a cylindrical profile.
3. The friction reducing tool according to claim 1 , wherein the friction coefficient reducers are configured to substantially reduce frictional and axial forces and negative effects of side-load forces.
4. The friction reducing tool according to claim 1 , wherein the friction coefficient reducers are configured to reduce friction in multiple planes.
5. The friction reducing tool according to claim 1 , wherein the friction coefficient reducers are configured to reduce torque and/or drag.
6. The friction reducing tool according to claim 1 , wherein the load-bearing roller ball unit has a substantially larger diameter than the supporting roller ball units.
7. The friction reducing tool according to claim 1 , wherein the supporting roller ball units are configured to share an external force applied to the tool body and/or the load-bearing roller ball unit.
8. The friction reducing tool according to claim 1 , wherein the supporting roller ball units are configured for omni-directional movement.
9. The friction reducing tool according to claim 1 , wherein the supporting roller ball units are configured in a single and contiguous layer.
10. The friction reducing tool according to claim 1 , wherein the ball restraint is selected from a group consisting of a cap, a ring and a washer.
11. The friction reducing tool according to claim 10 , wherein the ball restraint is configured to securely hold the supporting roller ball units within the cavity.
12. The friction reducing tool according to claim 11 , wherein the ball restraint is configured to restrain the load-bearing roller ball unit and to ensure that the load bearing roller ball unit is in constant contact with each of the supporting roller ball units.
13. The friction reducing tool according to claim 1 , wherein the friction reducing tool is selected from a group consisting of a roller coiled tubing connector, a roller tubing sub assembly, a roller sucker coupling, a roller wireline stem assembly and a roller valve rod guide.
14. The friction reducing tool according to claim 13 , wherein the tool body comprises at least one connector, and wherein the connector is located at a first and/or a second end of the tool body.
15. The friction reducing tool according to claim 14 , wherein the connector is selected from a group consist of a thread, a slip prevention device, a weld, a pin, a quick lock, a clip, screws, an anchor, a ratchet, a cast, a collet, an adhesive or combinations thereof.