IP Library Granted Patent US 11,686,700
Granted Patent B2
US 11,686,700 · App. 16/701,185 · Granted Jun 27, 2023

Gas sensor

Inventor: Yusuke Watanabe (Nagoya, JP)
Assignee: NGK INSULATORS, LTD.
G01N27/4072G01N27/301G01N27/409G01N27/4073G01N27/4077G01N27/41G01N27/419
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Quick Facts
Patent No.
US 11,686,700
App. No.
16/701,185
Granted
Jun 27, 2023
Kind
B2
Abstract

A gas sensor includes an element body having an oxygen ion conductive solid electrolyte layer and internally provided with a measurement-object gas flow section that introduces a measurement-object gas and allows the gas to flow; a measurement-object gas-side electrode disposed in a portion of the element body, the portion being exposed to the measurement-object gas; and a reference electrode disposed inside of the element body. Let A [μA] be a limiting current when oxygen is pumped from the surroundings of the measurement-object gas-side electrode to the surroundings of the reference electrode with the measurement-object gas introduction section, and B [μA] be a limiting current when oxygen is pumped from the surroundings of the reference electrode to the surroundings of the measurement-object gas-side electrode with the reference gas introduction section, then a ratio A/B is greater than or equal to 0.005.

Claims (56)

1. A gas sensor comprising:

an element body having an oxygen ion conductive solid electrolyte layer and provided with a gas introduction port through which a measurement-object gas flows to a measurement chamber;

a measurement electrode disposed on an inner surface of the measurement chamber;

a measurement-object gas-side electrode disposed with respect to a portion of the element body so as to be exposed to the measurement-object gas;

a reference electrode disposed inside of the element body;

a porous protective layer that covers part of the element body and allows the measurement-object gas to flow to the measurement-object gas-side electrode with a first predetermined diffusion resistance;

a reference gas introduction section that has a reference gas introduction layer, and introduces a reference gas serving as a reference for detection of a specific gas concentration in the measurement-object gas, and allows the reference gas to flow to the reference electrode with a second predetermined diffusion resistance;

a measurement pump cell that detects the specific gas concentration in the measurement-object gas based on a pump current when pumping oxygen in surroundings of the measurement electrode based on an electromotive force generated between the reference electrode and the measurement electrode;

a reference gas adjustment pump cell that carries an oxygen pumping current between the reference electrode and the measurement-object gas-side electrode, and pumps oxygen from surroundings of the measurement-object gas-side electrode into surroundings of the reference electrode,

wherein amounts of the first predetermined diffusion resistance and the second predetermined diffusion resistance determine a ratio A/B, wherein A[μA] is a limiting current when oxygen is pumped from the surroundings of the measurement-object gas-side electrode to the surroundings of the reference electrode with the porous protective layer exposed to an atmosphere having an oxygen concentration of 1000 ppm, and B[μA] is a limiting current when oxygen is pumped from the surroundings of the reference electrode to the surroundings of the measurement-object gas-side electrode with the reference gas introduction section exposed to an air atmosphere, and wherein the ratio A/B is predetermined to be greater than or equal to 0.005.

2. The gas sensor according to claim 1 ,

wherein the ratio A/B is greater than or equal to 0.4.

3. The gas sensor according to claim 2 ,

wherein the limiting current A is 1 μA to 10000 μA.

4. The gas sensor according to claim 2 , wherein the limiting current B is 8 μA to 200 μA.

5. The gas sensor according to claim 2 ,

wherein let C[mm 2 ] be an area of the measurement-object gas-side electrode, and D[mm 2 ] be an area of the reference electrode, then the area C is greater than or equal to 1.0 mm 2 , the area D is greater than or equal to 0.5 mm 2 , and a ratio C/D is greater than or equal to 1 and less than or equal to 20.

6. The gas sensor according to claim 5 ,

wherein the area C is less than or equal to 15.0 mm 2 .

7. The gas sensor according to claim 5 ,

wherein the area D is less than or equal to 4.0 mm 2 .

8. The gas sensor according to claim 1 ,

wherein the ratio A/B is less than or equal to 125.

9. The gas sensor according to claim 8 ,

wherein the limiting current A is 1 μA to 10000 μA.

10. The gas sensor according to claim 8 ,

wherein the limiting current B is 8 μA to 200 μA.

11. The gas sensor according to claim 8 ,

wherein let C[mm 2 ] be an area of the measurement-object gas-side electrode, and D[mm 2 ] be an area of the reference electrode, then the area C is greater than or equal to 1.0 mm 2 , the area D is greater than or equal to 0.5 mm 2 , and a ratio C/D is greater than or equal to 1 and less than or equal to 20.

12. The gas sensor according to claim 11 ,

wherein the area C is less than or equal to 15.0 mm 2 .

13. The gas sensor according to claim 11 ,

wherein the area D is less than or equal to 4.0 mm 2 .

14. The gas sensor according to claim 1 ,

wherein the limiting current A is 1 μA to 10000 μA.

15. The gas sensor according to claim 1 ,

wherein the limiting current B is 8 μA to 200 μA.

16. The gas sensor according to claim 1 ,

wherein let C[mm 2 ] be an area of the measurement-object gas-side electrode, and D[mm 2 ] be an area of the reference electrode, then the area C is greater than or equal to 1.0 mm 2 , the area D is greater than or equal to 0.5 mm 2 , and a ratio C/D is greater than or equal to 1 and less than or equal to 20.

17. The gas sensor according to claim 16 ,

wherein the area C is less than or equal to 15.0 mm 2 .

18. The gas sensor according to claim 16 ,

wherein the area D is less than or equal to 4.0 mm 2 .

19. The gas sensor according to claim 1 , wherein

a porosity of the porous protective layer is greater than or equal to 20% and less than or equal to 60%, and

a porosity of the reference gas introduction layer is greater than or equal to 15% and less than or equal to 50%.

20. A gas sensor comprising:

an element body having an oxygen ion conductive solid electrolyte layer and provided with a gas introduction port into which a measurement-object gas flows and a measurement-object gas distribution section that communicates with the gas introduction port and a measurement chamber;

a measurement electrode disposed on an inner surface of the measurement chamber;

a measurement-object gas-side electrode disposed in a portion of the element body so as to be exposed to the measurement-object gas;

a reference electrode disposed inside of the element body;

a porous protective layer that covers part of the element body and allows the measurement-object gas to flow through the gas introduction port into the measurement-object gas distribution section in which the measurement-object gas-side electrode is disposed, the measurement-object gas flowing to the measurement-object gas-side electrode with a first predetermined diffusion resistance;

a reference gas introduction section that has a reference gas introduction layer, and introduces a reference gas serving as a reference for detection of a specific gas concentration in the measurement-object gas, and allows the reference gas to flow to the reference electrode with a second predetermined diffusion resistance;

a measurement pump cell that detects the specific gas concentration in the measurement-object gas based on a pump current when pumping oxygen in surroundings of the measurement electrode based on an electromotive force generated between the reference electrode and the measurement electrode;

a reference gas adjustment pump cell that carries an oxygen pumping current between the reference electrode and the measurement-object gas-side electrode, and pumps oxygen from surroundings of the measurement-object gas-side electrode into surroundings of the reference electrode,

wherein amounts of the first predetermined diffusion resistance and the second predetermined diffusion resistance determine a ratio A/B, wherein A[μA] is a limiting current when oxygen is pumped from the surroundings of the measurement-object gas-side electrode to the surroundings of the reference electrode with the porous protective layer exposed to an atmosphere having an oxygen concentration of 1000 ppm, and B[μA] is a limiting current when oxygen is pumped from the surroundings of the reference electrode to the surroundings of the measurement-object gas-side electrode with the reference gas introduction section exposed to an air atmosphere, and wherein the ratio NB is predetermined to be greater than or equal to 0.005.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2019
From: WATANABE, YUSUKE
To: NGK INSULATORS, LTD.
Reel/Frame 051155/0698 →
Priority Claims (1)
JP 2018-232677 · Dec 12, 2018 · national
Continuity (1)
Related Publication 20200191744A1 · Jun 18, 2020