IP Library › Granted Patent US 11,374,188
Granted Patent B2
US 11,374,188 · App. 16/704,876 · Granted Jun 28, 2022

Photovoltaic cells based on donor and acceptor nano-particulate conjugates in conductive polymer blends

Inventors: Naga Korivi (Tuskegee, AL); Kalyan Das (Tuskegee, AL)
Assignee: Tuskegee University
H01L51/426H01L31/0352H01L51/0036H01L51/0097Y02E10/549Y02P70/50
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Quick Facts
Patent No.
US 11,374,188
App. No.
16/704,876
Granted
Jun 28, 2022
Kind
B2
Abstract

A photovoltaic cell includes a substrate layer, an anode layer on the substrate layer, an active layer on the anode layer, and a cathode layer on the active layer, wherein the active layer comprises a plurality of disparately sized n-type and p-type nano-particles of different semiconductor materials randomly distributed in a conductive polymer blend. The n-type nano-particles can include either ZnO or In 2 O 3 nano-particles, and the p-type nano-particles can include either NiO or La 2 O 3 nano-particles. The conductive polymer blend can include P3HT. The bandgaps of the nano-particles have corresponding energies ranging from the near ultraviolet to the far infrared.

Claims (39)

1. A photovoltaic cell, comprising:

a substrate layer;

an anode layer on the substrate layer;

an n-type nano-structured layer on the anode layer;

an active layer on the n-type nano-structured layer; and

a cathode layer on the active layer

wherein the active layer comprises a plurality of disparately sized p-type nano-particles,

wherein junctions randomly form between the n-type nano-structured layer and the disparately sized p-type nano-particles;

wherein the n-type nano-structured layer comprises nano-structure rectangular ridges on the n-type nano-structured layer extending into the active layer, the ridges each having a face region facing the cathode and side regions facing adjacent ridges, and the n-type nano-structured layer having valley regions between the ridges; and

further comprising gold or silver on the n-type nano-structured layer, the gold or silver being located on the face regions of the nano-structure rectangular ridges and in the valley regions of the n-type nano-structured layer, but not on the side regions of the nano-structure rectangular ridges, wherein the junctions randomly form between the side regions of the nano-structure rectangular ridges and the disparately sized p-type nano-particles.

2. The photovoltaic cell of claim 1 , wherein n-type nano-particles comprise either ZnO or In 2 O 3 nano-particles.

3. The photovoltaic cell of claim 1 , wherein the p-type nano-particles comprise either NiO or La 2 O 3 nano-particles.

4. The photovoltaic cell of claim 1 , wherein the active layer further comprises a first conductive polymer comprising poly(3-hexyl)thiophene (P3HT).

5. The photovoltaic cell of claim 1 , wherein:

bandgaps of the n-type and p-type nano-particles both have corresponding energies ranging from the near ultraviolet to the far infrared.

6. The photovoltaic cell of claim 1 , wherein the photovoltaic cell is flexible.

7. The photovoltaic cell of claim 1 , wherein the substrate layer comprises a flexible layer.

8. The photovoltaic cell of claim 1 , wherein the anode layer comprises indium tin oxide (ITO).

9. The photovoltaic cell of claim 1 , wherein the cathode layer comprises gold or aluminum.

10. The photovoltaic cell of claim 1 , wherein the active layer further comprises gold or silver nano-particles.

11. The photovoltaic cell of claim 1 , wherein the active layer comprises a plurality of disparately sized n-type nano-particles.

12. The photovoltaic cell of claim 1 , wherein the n-type nano-structured layer consists of a single material, and wherein the rectangular ridges have widths and heights equal to or less than the electron and hole mobility of the material.

13. The photovoltaic cell of claim 1 , wherein the active layer further comprises gold or silver nano-particles.

14. A method of manufacturing a photovoltaic cell, the method comprising:

providing a substrate layer;

forming an anode layer on the substrate layer;

forming an n-type nano-structured layer on the anode layer;

forming an active layer on the n-type nano-structured layer; and

forming a cathode layer on the active layer,

wherein the active layer comprises a plurality of disparately sized p-type nano-particles randomly distributed in a first conductive polymer,

wherein junctions randomly form between the n-type nano-structured layer and the disparately sized p-type nano-particles;

wherein the n-type nano-structured layer comprises nano-structure rectangular ridges on the n-type nano-structured layer extending into the active layer, the ridges each having a face region facing the cathode and side regions facing adjacent ridges, and the n-type nano-structured layer having valley regions between the ridges; and

further comprising forming gold or silver on the n-type nano-structured layer, the gold or silver being located on the face regions of the nano-structure rectangular ridges and in the valley regions of the n-type nano-structured layer, but not on the side regions of the nano-structure rectangular ridges, wherein the junctions randomly form between the side regions of the nano-structure rectangular ridges and the disparately sized p-type nano-particles.

15. The method of claim 14 , wherein the active layer further comprises a plurality of disparately sized n-type nano-particles.

16. The method of claim 14 , wherein the active layer further comprises gold or silver nano-particles.

17. The photovoltaic cell of claim 1 , further comprising a first interfacial layer interposed between the active layer and the cathode layer.

18. The photovoltaic cell of claim 17 , further comprising a plurality of gold nano-particles in a conductive polymer of the interfacial layer.

19. The method of claim 14 , further comprising forming a first interfacial layer between the active layer and the cathode layer.

20. The method of claim 14 , wherein the interfacial layer comprises a plurality of gold nano-particles in a conductive polymer of the interfacial layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2022
From: KORIVI, NAGA; DAS, KALYAN
To: TUSKEGEE UNIVERSITY
Reel/Frame 059697/0198 →
Continuity (3)
Division 14871370 · Sep 30, 2015
Provisional Application 62059595 · Oct 3, 2014
Related Publication 20200144524A1 · May 7, 2020