System and method for remote operation of a closed mouth power tong to make up and break out tubing on a well servicing rig
A system and method for mounting a Closed-Mouth Power Tong on a Well Servicing Rig in order is disclosed. The power tong can be operated remotely when making up or breaking out connections on oilfield tubing. The system utilizes an assembly that can lift and lower the tong to the appropriate height as required to engage the threads on the tubing. The assembly is connected to the blowout preventer or wellhead with a quick connect system that is adjustable for various angles so that the tong can be utilized in various positions to run tubing into, or out from, the well center unhindered.
1. A system for positioning and operating a tong for inserting a tubing string into a wellbore and removing the tubing string from the wellbore, the wellbore comprising a wellhead disposed on a well servicing rig, the system comprising:
(a) a mounting base configured for mounting on the wellhead disposed on the well servicing rig;
(b) a substantially vertical hoisting mast disposed on the mounting base, the hoisting mast laterally displaced from the wellbore during each of inserting the tubing string into the wellbore and removing the tubing string from the wellbore;
(c) a trolley disposed on the hoisting mast, the trolley configured to move vertically up and down on the hoisting mast, the trolley guided by a plurality of rollers rotatably disposed within rail channels disposed along the hoisting mast;
(d) a tong attachment mechanism disposed on the trolley, the tong attachment mechanism configured to attach the tong to the trolley; and
(e) a hoisting mechanism configured for raising and lowering the trolley on the hoisting mast.
2. The system as set forth in claim 1 , further comprising a mounting adaptor flange configured for attaching the mounting base to the wellhead.
3. The system as set forth in claim 2 , wherein the mounting adaptor flange is configured for attaching the mounting base to a blow-out preventer disposed on the wellhead.
4. The system as set forth in claim 1 , wherein the tong attachment mechanism is configured for raising and lowering the tong relative to the trolley when the tong is attached to the tong attachment mechanism.
5. The system as set forth in claim 4 , wherein the tong attachment mechanism comprises a spring-loaded mechanism configured for vertical movement of the tong when the tubing string is being threaded together or unthreaded, and then return the tong to a nominal fixed position.
6. The system as set forth in claim 1 , wherein the hoisting mechanism comprises:
(a) a linear actuator comprising a first end thereof operatively attached to the hoisting mast and a second end thereof comprising a pulley; and
(b) a cable comprising one end thereof operatively attached to a base of the hoisting mast and a second end thereof operatively attached to the trolley, the cable passing over the pulley, wherein extending or retracting the linear attenuator raises or lowers the pulley therein raising or lowering the trolley.
7. The system as set forth in claim 1 , further comprising a pivot mechanism configured to move the tong towards and away from a position disposed over the wellbore.
8. The system as set forth in claim 1 , further comprising a remote-control panel operatively coupled to the tong, wherein the remote-control panel is configured to transmit control signals to the tong whereby the tong can be operated and positioned from a location remote from the wellbore.
9. The system as set forth in claim 8 , wherein the control signals comprises one or more of pneumatically transmitted control signals, hydraulically transmitted control signals, electrically transmitted control signals and wirelessly transmitted radio control signals.
10. A method for positioning and operating a tong for inserting a tubing string into a wellbore, the wellbore comprising a wellhead, the method comprising the steps of:
(a) providing a system as set forth in claim 1 ;
(b) mounting the system on the wellhead;
(c) lowering a first tubing string through the tong and closing slips to hold the first tubing string in place;
(d) inserting a second tubing string into the first tubing string;
(e) operating the tong to make-up a joint between the first tubing string and the second tubing string; and
(f) raising the tubing strings and opening the slips.
11. The method as set forth in claim 10 , further comprising the steps of:
(a) raising the joint above the tong;
(b) closing the slips;
(c) aligning the tong with the joint;
(d) operating the tong to break the joint between the first tubing string and the second tubing string; and
(e) removing the second tubing string from wellbore.
12. The system as set forth in claim 1 , wherein the hoisting mast comprises a single hoisting mast.
13. The system as set forth in claim 6 , wherein the linear actuator comprises a single linear actuator.
14. The system as set forth in claim 6 , wherein the cable comprises a single cable.