IP Library Granted Patent US 10,702,986
Granted Patent B2
US 10,702,986 · App. 16/720,216 · Granted Jul 7, 2020

Order picking method and mechanism

Inventor: Daniel Theobald (Somerville, MA)
Assignee: VECNA ROBOTICS, INC.
B25J9/16B25J5/00B25J19/02B25J19/04Y10S901/01Y10S901/02Y10S901/47
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Quick Facts
Patent No.
US 10,702,986
App. No.
16/720,216
Granted
Jul 7, 2020
Kind
B2
Abstract

A method and mechanism for picking at least one item is provided. The method includes providing at least one container, the container at least containing a plurality of substantially the same items randomly arranged within the container, providing at least one mechanism for collecting at least one item from the container, enabling the mechanism to roughly determine the position of the mechanism with respect to the items in the container utilizing the least amount of power, moving the mechanism so that it is at least in close proximity to the items in the container, collecting at least one item in the container with the mechanism, moving the mechanism and the collected at least one item at least a predetermined distance away from the remaining non-collected items in the container and determining the number of items collected by the mechanism utilizing the least amount of power.

Claims (57)

1. A robot comprising:

a processor;

a manipulator; and

a computer-readable storage device storing instructions which, when executed by the processor, cause the processor to control the manipulator to perform operations comprising:

moving the manipulator through an open top of a container and grasping one or more items in the container with the manipulator without any assistance from an individual or other mechanism, to yield grasped items;

moving the manipulator and the grasped items to a position just above the open top of the container; and

moving the grasped items to another area via the manipulator when a number of the grasped items corresponds to a predetermined number of items as detected by a sensor.

2. The robot of claim 1 , wherein a computer-readable storage devices stores further instructions which, when executed by the processor, cause the processor to perform operations comprising:

returning the grasped items back to the container when the number of the grasped items by the manipulator does not correspond to the predetermined number of items.

3. The robot of claim 2 , wherein the computer-readable storage device stores further instructions which, when executed by the processor, cause the processor to perform operations comprising:

after returning the grasped items back to the container, retrieving second grasped items by repeating the operations of:

moving the manipulator through the open top of the container and grasping one or more other items in the container with the manipulator without any assistance from an individual or other mechanism, to yield the second grasped items;

moving the manipulator and the second grasped items to a position just above the open top of the container and remaining items in the container; and

moving the second grasped items to another area via the manipulator when a number of the second grasped items corresponds to the predetermined number of items.

4. The robot of claim 1 , wherein the robot comprises a mobile robot.

5. The robot of claim 1 , wherein the manipulator comprises at least one of a gripping device, a suction device, and electromagnet, a winch, or a clasp.

6. The robot of claim 1 , wherein the sensor comprises at least one of a global positioning system sensor, a 3D camera, an infrared camera, a stereoscopic camera, an inertial sensor, and odor, metric sensor, a radar, or an electro-acoustic transducer.

7. A system comprising:

a processor;

a robot having a manipulator, the manipulator being separate from a container, the manipulator being used for grasping items in the container;

a sensor configured with the system; and

a computer-readable storage device storing instructions which, when executed by the system, cause the robot to perform operations comprising:

moving the manipulator through an open top of the container and grasping one or more items in the container with the manipulator without any assistance from an individual or other mechanism, to yield grasped items;

moving the manipulator and the grasped items to a position just above the open top of the container; and

moving the grasped items to another area via the manipulator when a number of the grasped items corresponds to a predetermined number of items as detected by the sensor.

8. The system of claim 7 , wherein the computer-readable storage device stores further instructions which, when executed by the system, cause the system to perform operations comprising:

returning the grasped items back to the container when the number of the grasped items does not correspond to the predetermined number of items.

9. The system of claim 8 , wherein the computer-readable storage device stores further instructions which, when executed by the system, cause the system to perform operations comprising:

after returning the grasped items back to the container, retrieving second grasped items by repeating the operations of:

moving the manipulator through the open top of the container and grasping one or more other items in the container with the manipulator without any assistance from an individual or other mechanism, to yield the second grasped items;

moving the manipulator and the second grasped items to a position just above the open top of the container and remaining items in the container; and

moving the second grasped items to another area via the manipulator when a number of the second grasped items corresponds to the predetermined number of items.

10. The system of claim 7 , wherein the robot comprises a mobile robot.

11. The system of claim 7 , wherein the manipulator comprises at least one of a gripping device, a suction device, and electromagnet, a winch, or a clasp.

12. The system of claim 7 , wherein the sensor comprises at least one of a global positioning system sensor, a 3D camera, an infrared camera, a stereoscopic camera, an inertial sensor, and odor, metric sensor, a radar, or an electro-acoustic transducer.

13. The system as defined in claim 7 , wherein the computer-readable storage device stores further instructions which, when executed by the system, cause the system to perform operations comprising:

returning the grasped items back to the container when the number of grasped items does not correspond to the predetermined number of items.

14. The system as defined in claim 13 , wherein the computer-readable storage device stores further instructions which, when executed by the system, cause the system to perform operations comprising:

after returning the grasped items back to the container, retrieving second grasped items by repeating the operations of:

moving the manipulator through the open top of the container and grasping one or more other items in the container with the manipulator without any assistance from an individual or other mechanism, to yield the second grasped items;

moving the manipulator and the second grasped items to a position just above the open top of the container and remaining items in the container; and

moving the second grasped items to another area via the manipulator when a number of the second grasped items corresponds to the predetermined number of items.

15. A method comprising:

moving a manipulator through an open top of a container and grasping one or more items in the container with the manipulator without any assistance from an individual or other mechanism, to yield grasped items;

moving the manipulator and the grasped items to a position just above the open top of the container; and

moving the grasped items to another area when a number of the grasped items corresponds to a predetermined number of items.

16. The method as defined in claim 15 , further comprising:

returning the grasped items back to the container when the number of items grasped by the manipulator does not correspond to the predetermined number of items.

17. The method as defined in claim 16 , further comprising:

after returning the grasped items back to the container, retrieving second grasped items by repeating steps of:

moving the manipulator through the open top of the container and grasping one or more other items in the container with the manipulator without any assistance from an individual or other mechanism, to yield the second grasped items;

moving the manipulator and the second grasped items to a position just above the open top of the container and remaining items in the container; and

moving the second grasped items to another area via the manipulator when a number of the second grasped items corresponds to the predetermined number of items.

18. The method of claim 15 , wherein the manipulator is associated with a mobile robot.

19. The method of claim 15 , wherein the manipulator comprises at least one of a gripping device, a suction device, and electromagnet, a winch, or a clasp.

20. The method of claim 15 , further comprising:

returning the grasped items back to the container when the number of items grasped by the manipulator does not correspond to the predetermined number of items.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded May 7, 2025
From: TRIPLEPOINT CAPITAL LLC
To: VECNA ROBOTICS, INC.
Reel/Frame 071220/0483 →
SECURITY INTEREST Recorded May 20, 2024
From: VECNA ROBOTICS, INC.; VECNA ROBOTICS INTERCO LLC
To: STIFEL BANK
Reel/Frame 067472/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2024
From: VECNA TECHNOLOGIES, INC.
To: VECNA ROBOTICS, INC.
Reel/Frame 067020/0397 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2022
From: COMERICA BANK
To: VECNA ROBOTICS, INC.
Reel/Frame 062202/0036 →
SECURITY AGREEMENT Recorded Dec 19, 2022
From: VECNA ROBOTICS, INC.
To: TRIPLEPOINT CAPITAL LLC, AS COLLATERAL AGENT
Reel/Frame 062156/0617 →
SECURITY INTEREST Recorded Aug 7, 2020
From: VECNA ROBOTICS, INC.
To: COMERICA BANK
Reel/Frame 053427/0953 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2020
From: THEOBALD, DANIEL
To: VECNA TECHNOLOGIES, INC.
Reel/Frame 051843/0370 →
Continuity (3)
Continuation 16055631 · Aug 6, 2018
Continuation 14608309 · Jan 29, 2015
Related Publication 20200122319A1 · Apr 23, 2020