IP Library Granted Patent US 11,035,994
Granted Patent B2
US 11,035,994 · App. 16/726,300 · Granted Jun 15, 2021

Light-emitting module

Inventors: Yusaku Achi (Tokushima, JP); Toshiaki Moriwaki (Itano-gun, JP); Ryohei Yamashita (Tokushima, JP)
Assignee: NICHIA CORPORATION
G02B6/0045G02B6/005G02B6/0038G02B6/0043G02B6/0055G02B6/0068
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Quick Facts
Patent No.
US 11,035,994
App. No.
16/726,300
Granted
Jun 15, 2021
Kind
B2
Abstract

A light-emitting module includes: a light guide plate having a first surface on which a plurality of first recesses arranged in rows and columns and a grid-shaped groove portion surrounding each of the plurality of first recesses are provided, and a second surface located on the opposite side from the first surface; a plurality of light-emitting elements each disposed inside a corresponding one of the plurality of first recesses; a first light transmission member disposed inside the groove portion of the light guide plate, and having a refractive index lower than a refractive index of the light guide plate; and a reflective resin layer covering the first surface of the light guide plate and the first light transmission member.

Claims (68)

1. A light-emitting module comprising:

a light guide plate having a first surface on which a plurality of first recesses arranged in rows and columns and a grid-shaped groove portion surrounding each of the plurality of first recesses are provided, and a second surface located on an opposite side from the first surface;

a plurality of light-emitting elements each disposed inside a corresponding one of the plurality of first recesses of the light guide plate;

a first light transmission member disposed inside the groove portion of the light guide plate, and having a refractive index lower than a refractive index of the light guide plate; and

a reflective resin layer covering the first surface of the light guide plate and the first light transmission member,

wherein the first light transmission member comprises a resin material.

2. The light-emitting module according to claim 1 , wherein

the second surface of the light guide plate has a plurality of light diffusion structures, and

each of the plurality of light diffusion structures is arranged on an opposite side from a corresponding one of the plurality of first recesses.

3. The light-emitting module according to claim 2 , wherein

each of the plurality of light diffusion structures is a second recess.

4. The light-emitting module according to claim 1 , wherein

the groove portion includes a plurality of sloped surfaces extending in the rows and the columns.

5. The light-emitting module according to claim 2 , wherein

the groove portion includes a plurality of sloped surfaces extending in the rows and the columns.

6. The light-emitting module according to claim 3 , wherein

the groove portion includes a plurality of sloped surfaces extending in the rows and the columns.

7. The light-emitting module according to claim 1 , wherein

the groove portion is a set of round grooves extending in the rows and the columns.

8. The light-emitting module according to claim 2 , wherein

the groove portion is a set of round grooves extending in the rows and the columns.

9. The light-emitting module according to claim 3 , wherein

the groove portion is a set of round grooves extending in the rows and the columns.

10. The light-emitting module according to claim 1 , wherein

each of the plurality of first recesses has a bottom surface and one or more lateral surfaces,

each of the plurality of light-emitting elements has an upper surface and an electrode located on an opposite side from the upper surface,

the light-emitting module further comprises:

a wavelength conversion member disposed between the bottom surface of each of the plurality of first recesses and the upper surface of a corresponding one of the plurality of light-emitting elements; and

a light reflective member covering a lateral surface of the light-emitting element inside each of the plurality of first recesses, and

a lower surface of the electrode of each of the plurality of light-emitting elements is exposed from the light reflective member.

11. The light-emitting module according to claim 2 , wherein

each of the plurality of first recesses has a bottom surface and one or more lateral surfaces,

each of the plurality of light-emitting elements has an upper surface and an electrode located on an opposite side from the upper surface,

the light-emitting module further comprises:

a wavelength conversion member disposed between the bottom surface of each of the plurality of first recesses and the upper surface of a corresponding one of the plurality of light-emitting elements; and

a light reflective member covering a lateral surface of the light-emitting element inside each of the plurality of first recesses, and

a lower surface of the electrode of each of the plurality of light-emitting elements is exposed from the light reflective member.

12. The light-emitting module according to claim 3 , wherein

each of the plurality of first recesses has a bottom surface and one or more lateral surfaces,

each of the plurality of light-emitting elements has an upper surface and an electrode located on an opposite side from the upper surface,

the light-emitting module further comprises:

a wavelength conversion member disposed between the bottom surface of each of the plurality of first recesses and the upper surface of a corresponding one of the plurality of light-emitting elements; and

a light reflective member covering a lateral surface of the light-emitting element inside each of the plurality of first recesses, and

a lower surface of the electrode of each of the plurality of light-emitting elements is exposed from the light reflective member.

13. The light-emitting module according to claim 10 , further comprising:

a plurality of second light transmission members, a portion of each of the plurality of second light transmission members being located inside a corresponding one of the plurality of first recesses,

wherein

each wavelength conversion member is held on the bottom surface of each of the plurality of first recesses by a corresponding one of the plurality of second light transmission members.

14. The light-emitting module according to claim 13 , wherein

the reflective resin layer further covers the plurality of second light transmission members.

15. The light-emitting module according to claim 1 , wherein

the light guide plate has a rectangular outer shape as seen in a plan view.

16. The light-emitting module according to claim 2 , wherein

the light guide plate has a rectangular outer shape as seen in a plan view.

17. The light-emitting module according to claim 3 , wherein

the light guide plate has a rectangular outer shape as seen in a plan view.

18. A surface-emission light source comprising:

a plurality of the light-emitting modules according to claim 1 ,

wherein

the plurality of the light-emitting modules are arranged in a two-dimensional array.

19. A surface-emission light source comprising:

a plurality of the light-emitting modules according to claim 2 ,

wherein

the plurality of the light-emitting modules are arranged in a two-dimensional array.

20. A surface-emission light source comprising:

a plurality of the light-emitting modules according to claim 3 ,

wherein

the plurality of the light-emitting modules are arranged in a two-dimensional array.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 24, 2019
From: ACHI, YUSAKU; MORIWAKI, TOSHIAKI; YAMASHITA, RYOHEI
To: NICHIA CORPORATION
Reel/Frame 051361/0602 →
Priority Claims (1)
JP JP2018-245673 · Dec 27, 2018 · national
Continuity (1)
Related Publication 20200209461A1 · Jul 2, 2020