IP Library Granted Patent US 11,346,030
Granted Patent B2
US 11,346,030 · App. 16/739,192 · Granted May 31, 2022

Methods and systems for stitching along a predetermined path

Inventors: Robert S. Blenis, Jr. (Cumming, GA); Roderick P. McAfee (Cumming, GA)
Assignee: One Sciences, Inc.
D05B27/08A41H3/007A41H43/04D05B19/085D05B19/10D05B19/105D05B19/12D05B19/14D05B19/16D05B21/00D05B35/102D05B81/00G03B21/12G06F9/06G06F30/17G06T1/0014G06F2113/12G06T2207/20081
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Quick Facts
Patent No.
US 11,346,030
App. No.
16/739,192
Granted
May 31, 2022
Kind
B2
Abstract

Disclosed is a guiding apparatus for use with a machine to facilitate performing an action along a self-guided path on a substrate. The guiding apparatus may include a support member configured to be attached to at least a portion of the machine. Further, the guiding apparatus may include one or more of lighting units, optical sensors, controllers, and user interface components, mounted on the support member, configured to identify an object, obtain position of the object on a substrate and perform an action along a self-guided path in association with that object on the substrate.

Claims (43)

1. A self-guided apparatus for use with a machine to facilitate performing an action along a self-guided path on a substrate, wherein the self-guided apparatus comprises:

a support member configured to be attached to at least a portion of the machine;

one or more lighting units, optical sensors, controllers, and user interface components, mounted on the support member, configured to:

identify an object;

obtain position of the object on a substrate; and

perform an action along a self-guided path in association with the object on the substrate; and

a processing module configured to determine in real time a path to perform one or more functions in one or more available modes;

wherein a calibration mode, of the one or more available modes, enables the processing module to:

perform calibration stitching on a test fabric,

compare the calibration stitching with actual stitching, and

perform calculations for needle alignment.

2. The self-guided apparatus of claim 1 , further comprising calibration module operative to facilitate the calibration one or more of the lighting units, the optical sensors, the controllers, and the user interface components.

3. The self-guided apparatus of claim 1 , wherein the machine is one of a cutter, a welding machine, a riveting machine, a marking machine, a paint machine, a sewing machine and a 3d printer.

4. The self-guided apparatus of claim 3 , further comprising a communication module configured to provide data to a sewing machine's controller to operate the sewing machine to stitch along the path associated with the object.

5. The self-guided apparatus of claim 1 , wherein the processing module is configured to determine in real time the path to perform one or more of cutting, gluing, welding, riveting, marking, paint, inspecting, sewing and 3d printing.

6. The self-guided apparatus of claim 5 , wherein the processing module is configured to function in the one or more available modes including the calibration mode, an inspection mode, a training mode, and an operation mode.

7. The self-guided apparatus of claim 6 , wherein the inspection mode is configured to enable an operator to calibrate the machine, based on actually stitching a test badge to the test fabric.

8. A self-guided apparatus for use with a machine to facilitate performing an action along a self-guided path on a substrate, wherein the self-guided apparatus comprises:

a support member configured to be attached to at least a portion of the machine;

one or more lighting units, optical sensors, controllers, and user interface components, mounted on the support member, configured to:

identify an object;

obtain position of the object on a substrate; and

perform an action along a self-guided path in association with the object on the substrate; and

a processing module configured to determine in real time a path to perform one or more functions in one or more available modes;

wherein a teaching mode, of the one or more available modes, enables the processing module to configure the sensors of the apparatus to distinguish the substrate against the identified object.

9. The self-guided apparatus of claim 8 , wherein the machine is one of a cutter, a welding machine, a riveting machine, a marking machine, a paint machine, a sewing machine and a 3d printer.

10. The self-guided apparatus of claim 9 , further comprising a communication module configured to provide data to a sewing machine's controller to operate the sewing machine to stitch along the path associated with the object.

11. The self-guided apparatus of claim 8 , wherein the processing module is configured to determine in real time the path to perform one or more of cutting, gluing, welding, riveting, marking, paint, inspecting, sewing and 3d printing.

12. The self-guided apparatus of claim 11 , wherein the processing module is configured to function in the one or more available modes including a calibration mode, an inspection mode, a training mode, and an operation mode.

13. The self-guided apparatus of claim 12 , wherein the inspection mode is configured to enable an operator to calibrate the machine, based on actually stitching a test badge to the test fabric.

14. A self-guided apparatus for use with a machine to facilitate performing an action along a self-guided path on a substrate, wherein the self-guided apparatus comprises:

a support member configured to be attached to at least a portion of the machine;

one or more lighting units, optical sensors, controllers, and user interface components, mounted on the support member, configured to:

identify an object;

obtain position of the object on a substrate; and

perform an action along a self-guided path in association with the object on the substrate; and

a processing module configured to determine in real time a path to perform one or more functions in one or more available modes;

wherein an operation mode, of the one or more available modes, enables the processing module to detect the object overlaid on the substrate, and control the apparatus to automatically perform the action along the self-guided path in association with the object on the substrate.

15. The self-guided apparatus of claim 14 , wherein the machine is one of a cutter, a welding machine, a riveting machine, a marking machine, a paint machine, a sewing machine and a 3d printer.

16. The self-guided apparatus of claim 15 , further comprising a communication module configured to provide data to a sewing machine's controller to operate the sewing machine to stitch along the path associated with the object.

17. The self-guided apparatus of claim 14 , wherein the processing module is configured to determine in real time the path to perform one or more of cutting, gluing, welding, riveting, marking, paint, inspecting, sewing and 3d printing.

18. The self-guided apparatus of claim 17 , wherein the processing module is configured to function in the one or more available modes including a calibration mode, an inspection mode, a training mode, and the operation mode.

19. The self-guided apparatus of claim 18 , wherein the inspection mode is configured to enable an operator to calibrate the machine, based on actually stitching a test badge to the test fabric.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Jul 18, 2022
From: ONE SCIENCES, INC.; VISION XYZ, LLC
To: RAD LAB 1, INC.
Reel/Frame 060536/0130 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2020
From: BLENIS, ROBERT S., JR.; MCAFEE, RODERICK P.
To: ONE SCIENCES, INC.
Reel/Frame 051473/0825 →
Continuity (9)
Continuation 15618047 · Jun 8, 2017
Provisional Application 62517078 · Jun 8, 2017
Provisional Application 62517080 · Jun 8, 2017
Provisional Application 62517087 · Jun 8, 2017
Provisional Application 62517092 · Jun 8, 2017
Provisional Application 62517091 · Jun 8, 2017
Provisional Application 62517084 · Jun 8, 2017
Provisional Application 62347306 · Jun 8, 2016
Related Publication 20200149200A1 · May 14, 2020