IP Library › Granted Patent US 11,031,418
Granted Patent B2
US 11,031,418 · App. 16/741,530 · Granted Jun 8, 2021

Integrated circuit structure and method with hybrid orientation for FinFET

Inventors: Tzer-Min Shen (Hsinchu, TW); Zhiqiang Wu (Hsinchu County, TW); Chung-Cheng Wu (Hsin-Chu County, TW); Ching-Wei Tsai (Hsinchu, TW); Kuan-Lun Cheng (Hsin-Chu, TW); Chih-Hao Wang (Hsinchu County, TW); Min Cao (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L27/1207H01L21/76275H01L21/76283H01L21/823807H01L21/823821H01L21/845H01L27/0924H01L27/1211H01L29/42392H01L29/7869H01L21/823878H01L29/045H01L29/0673H01L29/7853
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Quick Facts
Patent No.
US 11,031,418
App. No.
16/741,530
Granted
Jun 8, 2021
Kind
B2
Abstract

The present disclosure provides a semiconductor structure. The semiconductor structure includes a semiconductor substrate having a first region and a second region; a first fin active region of a first semiconductor material disposed within the first region, oriented in a first direction, wherein the first fin active region has a <100> crystalline direction along the first direction; and a second fin active region of a second semiconductor material disposed within the second region and oriented in the first direction, wherein the second fin active region has a <110> crystalline direction along the first direction.

Claims (44)

1. A semiconductor structure comprising:

a semiconductor substrate having a first region and a second region;

a first fin of a first semiconductor material disposed within the first region, oriented in a first direction, wherein the first fin has a <100> crystalline direction along the first direction;

a second fin of a second semiconductor material disposed within the second region and oriented in the first direction, wherein the second fin has a <110> crystalline direction along the first direction;

a dielectric feature configured to isolate the first fin from the semiconductor substrate, wherein the dielectric feature is a silicon oxide feature; and

a silicon layer underlying the second fin, wherein the silicon layer includes a top surface being coplanar with a top surface of the dielectric feature.

2. The semiconductor structure of claim 1 , further comprising:

an n-type field-effect transistor (nFET) formed on the first fin within the first region; and

a p-type field-effect transistor (pFET) formed on the second fin within the second region.

3. The semiconductor structure of claim 2 , wherein the first semiconductor material is silicon, and the second semiconductor material is silicon germanium.

4. The semiconductor structure of claim 1 , wherein the first fin continuously extends to the semiconductor substrate and the second fin includes multiple channels vertically stacked within the second regions.

5. The semiconductor structure of claim 4 , further comprising a shallow trench isolation (STI) feature formed in the semiconductor substrate, wherein the STI feature has a sidewall directly contacting a sidewall of the dielectric feature.

6. The semiconductor structure of claim 5 , wherein the STI feature has a top surface being coplanar with a top surface of the dielectric feature and the STI feature has a bottom surface being below a bottom surface of the dielectric feature.

7. The semiconductor structure of claim 1 , wherein the silicon layer includes a bottom surface being coplanar with a bottom surface of the dielectric feature.

8. The semiconductor structure of claim 1 , wherein each of the first fin and the second fin is in a crystalline structure with a top surface on a (100) crystal plane.

9. The semiconductor structure of claim 8 , wherein the semiconductor substrate is a silicon substrate having a top surface on the (100) crystal plane.

10. The semiconductor structure of claim 9 , wherein the semiconductor substrate has a crystalline orientation <110> along the first direction.

11. A semiconductor structure comprising:

a semiconductor substrate having a first region and a second region;

a first fin active region of a first semiconductor material disposed within the first region, oriented in a first direction, and being isolated from the semiconductor substrate by a dielectric feature, wherein the first fin active region has a <100> crystalline direction along the first direction;

a second fin active region of a second semiconductor material disposed within the second region and oriented in the first direction, wherein the second fin active region has a <110> crystalline direction along the first direction;

an n-type fin field-effect transistor (NFinFET) formed on the first fin active region; and

a p-type fin field-effect transistor (PFinFET) formed on the second fin active region; and

a silicon layer underlying the second fin active region, wherein the silicon layer includes a top surface being coplanar with a top surface of the dielectric feature.

12. The semiconductor structure of claim 11 , wherein the first semiconductor material is silicon, and the second semiconductor material is silicon germanium.

13. The semiconductor structure of claim 12 , wherein

each of the first fin active region and the second fin active region is in a crystalline structure with a top surface on a (100) crystal plane;

the semiconductor substrate is a silicon substrate having a top surface on the (100) crystal plane; and

the semiconductor substrate has a crystalline orientation <110> along the first direction.

14. The semiconductor structure of claim 11 , wherein the silicon layer includes a bottom surface being coplanar with a bottom surface of the dielectric feature.

15. The semiconductor structure of claim 14 , further comprising a shallow trench isolation (STI) feature formed in the semiconductor substrate, wherein the STI feature has a sidewall directly contacting a sidewall of the dielectric feature.

16. The semiconductor structure of claim 15 , wherein the STI feature has a top surface being coplanar with the top surface of the dielectric feature and the STI feature has a bottom surface being below a bottom surface of the dielectric feature.

17. A semiconductor structure, comprising:

a semiconductor substrate having a first region and a second region;

a first fin active region of a first semiconductor material disposed within the first region, oriented in a first direction, and being isolated from the semiconductor substrate by a dielectric feature, wherein the first fin active region has a <100> crystalline direction along the first direction;

a second fin active region of a second semiconductor material disposed on the semiconductor substrate within the second region and oriented in the first direction, wherein the second fin active region has a <110> crystalline direction along the first direction, the second semiconductor material being different from the first semiconductor material in composition;

a shallow trench isolation (STI) feature formed in the semiconductor substrate, wherein the STI feature has a sidewall directly contacting a sidewall of the dielectric feature, wherein the STI feature has a top surface being coplanar with the top surface of the dielectric feature and the STI feature has a bottom surface being below a bottom surface of the dielectric feature; and

a silicon layer underlying the second fin active region, wherein the silicon layer includes a top surface being coplanar with a top surface of the dielectric feature, wherein

each of the first fin active region and the second fin active region is in a crystalline structure with a top surface on a (100) crystal plane;

the semiconductor substrate is a silicon substrate having a top surface on a (100) crystal plane; and

the semiconductor substrate has a crystalline orientation <110> along the first direction.

18. The semiconductor structure of claim 17 , wherein the first semiconductor material is silicon, and the second semiconductor material is silicon germanium.

19. The semiconductor structure of claim 17 , wherein the dielectric feature spans between opposite edges of the first fin active region.

20. The semiconductor structure of claim 19 , wherein the silicon layer spans between opposite edges of the second fin active region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2020
From: SHEN, TZER-MIN; WU, ZHIQIANG; WU, CHUNG-CHENG; TSAI, CHING-WEI; CHENG, KUAN-LUN; WANG, CHIH-HAO; CAO, MIN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 051549/0045 →
Continuity (3)
Division 15800390 · Nov 1, 2017
Provisional Application 62526471 · Jun 29, 2017
Related Publication 20200152666A1 · May 14, 2020