IP Library Granted Patent US 10,916,991
Granted Patent B2
US 10,916,991 · App. 16/745,155 · Granted Feb 9, 2021

DC-DC converter in a non-steady system

Inventors: Anthony Da Costa (Mountain View, CA); John Powers (Menlo Park, CA)
Assignee: Mainspring Energy, Inc.
H02K7/1884F02B63/041F02B71/04H02M3/06H02M3/1582H02P6/006H02P9/04H02P25/032F02B71/06
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Quick Facts
Patent No.
US 10,916,991
App. No.
16/745,155
Granted
Feb 9, 2021
Kind
B2
Abstract

Multiphase electromagnetic machines, such as free-piston engines or compressors, may require, or supply, a pulsed power profile from or to a DC bus, respectively. The pulsed power profile may include relatively large fluctuations in instantaneous power. Sourcing, sinking, or otherwise exchanging power with an AC grid, via an inverter, may be accomplished by using an energy storage device and a DC-DC converter coupled to a DC bus. The energy storage device may aid in smoothing the pulsed power profile, while the DC-DC converter may aid in reducing fluctuations in voltage across a DC bus due to energy storage in the energy storage device.

Claims (36)

1. A power management system comprising:

a DC bus comprising a first bus at a first voltage and a second bus at a second voltage lower than the first voltage;

an inverter comprising a first DC-DC converter coupled to the DC bus, wherein the inverter is configured to output a smoothed power output relative to a power output from a free-piston power generator;

at least one energy storage device coupled to the DC bus, wherein the at least one energy storage device is configured to store and release electrical energy from the DC bus; and

a power electronics module comprising a second DC-DC converter coupled to DC bus and to the free-piston power generator, wherein the power electronics module is configured to receive the power output from the free-piston power generator.

2. The power management system of claim 1 , further comprising circuitry coupled to the power electronics module and configured to control a plurality of currents in a plurality of respective phases of the free-piston power generator to generate the power output.

3. The power management system of claim 2 , wherein the free-piston power generator comprises at least one linear electromagnetic machine (LEM), and wherein the power electronics module is coupled to the at least one LEM.

4. The power management system of claim 1 , wherein the inverter is configured to output a smoothed power output to at least one of a power grid or a load.

5. The power management system of claim 1 , wherein the at least one energy storage device comprises at least one capacitor.

6. The power management system of claim 1 , wherein the DC bus has a voltage, and wherein the inverter is configured to regulate the voltage.

7. The power management system of claim 1 , wherein the power management system further comprising a control system coupled to the inverter and configured to adjust one or more operating characteristics of the inverter.

8. The power management system of claim 7 , wherein the DC bus has a voltage, wherein the inverter is configured to regulate the voltage, and wherein the one or more operating characteristics of the inverter comprise the voltage.

9. The power management system of claim 1 , wherein the power management system further comprises a control system coupled to the inverter, the control system configured to:

receive status information from the DC-DC converter; and

determine at least one state of the DC-DC converter.

10. The power management system of claim 1 , wherein the power management system further comprises a control system coupled to the inverter and configured to:

receive status information from the DC-DC converter; and

determine a measurement of at least one of a voltage associated with the DC bus, a current associated with the DC bus, or a temperature associated with the DC-DC converter.

11. A power management system comprising:

a DC bus comprising a first bus at a first voltage and a second bus at a second voltage lower than the first voltage;

an inverter comprising a first DC-DC converter coupled to the DC bus, wherein the inverter is configured to receive a power input;

at least one energy storage device coupled to the DC bus, wherein the at least one energy storage device is configured to store and release electrical energy from the DC bus; and

a power electronics module comprising a second DC-DC converter coupled to DC bus and to a free-piston machine, wherein the power electronics module is configured to provide a pulsed power input to the free-piston machine.

12. The power management system of claim 11 , further comprising circuitry coupled to the power electronics module and configured to control a plurality of currents in a plurality of respective phases of the free-piston power generator to generate the pulsed power input.

13. The power management system of claim 12 , wherein the free-piston machine comprises at least one linear electromagnetic machine (LEM), and wherein the power electronics module is coupled to the at least one LEM.

14. The power management system of claim 11 , wherein the inverter is configured to receive the power input from at least one of a power grid or a source.

15. The power management system of claim 11 , wherein the at least one energy storage device comprises at least one capacitor.

16. The power management system of claim 11 , wherein the DC bus has a voltage, and wherein the inverter is configured to regulate the voltage.

17. The power management system of claim 11 , wherein the power management system further comprising a control system coupled to the inverter and configured to adjust one or more operating characteristics of the inverter.

18. The power management system of claim 17 , wherein the DC bus has a voltage, wherein the inverter is configured to regulate the voltage, and wherein the one or more operating characteristics of the inverter comprise the voltage.

19. The power management system of claim 11 , wherein the power management system further comprises a control system coupled to the inverter, the control system configured to:

receive status information from the DC-DC converter; and

determine at least one state of the DC-DC converter.

20. The power management system of claim 11 , wherein the power management system further comprises a control system coupled to the inverter and configured to:

receive status information from the DC-DC converter; and

determine a measurement of at least one of a voltage associated with the DC bus, a current associated with the DC bus, or a temperature associated with the DC-DC converter.

Assignments (4)
SECURITY AGREEMENT Recorded Jun 18, 2025
From: TRINITY CAPITAL INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 071675/0697 →
SECURITY INTEREST Recorded Jun 6, 2025
From: MAINSPRING ENERGY, INC.
To: AVENUE VENTURE OPPORTUNITIES FUND II, L.P., AS AGENT
Reel/Frame 071499/0428 →
CHANGE OF NAME Recorded Jan 30, 2020
From: ETAGEN, INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 051761/0180 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2020
From: DA COSTA, ANTHONY; POWERS, JOHN
To: ETAGEN, INC.
Reel/Frame 051540/0798 →
Continuity (3)
Continuation 16137029 · Sep 20, 2018
Provisional Application 62561167 · Sep 20, 2017
Related Publication 20200227976A1 · Jul 16, 2020