IP Library Granted Patent US 11,407,960
Granted Patent B2
US 11,407,960 · App. 16/758,115 · Granted Aug 9, 2022

Lubricating oil composition and method for producing same

Inventors: Ryuji Monden (Tokyo, JP); Yu Gao (Tokyo, JP); Kunio Kondo (Tokyo, JP); Masumi Kuritani (Tokyo, JP)
Assignees: SHOWA DENKO K.K.; MITSUBISHI CORPORATION
C10M177/00C10M125/02C10M169/04C10M2201/041C10N2070/00
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Quick Facts
Patent No.
US 11,407,960
App. No.
16/758,115
Granted
Aug 9, 2022
Kind
B2
Abstract

A method for producing a lubricating oil composition includes: a step of mixing a base oil and fullerene, dissolving a soluble component of the fullerene in the base oil, and obtaining a mixture of the base oil and fullerene; a step of removing an insoluble component included in the mixture and obtaining a fullerene solution; and a step of heat-treating the fullerene solution.

Claims (21)

1. A method for producing a lubricating oil composition, the method comprising:

a step of mixing a base oil and fullerene, wherein the fullerene comprises a soluble component, dissolving the soluble component of the fullerene in the base oil, and obtaining a mixture of the base oil and the fullerene;

a step of removing an insoluble component included in the mixture and obtaining a fullerene solution; and

a step of heat-treating the fullerene solution.

2. The method for producing a lubricating oil composition according to claim 1 , wherein the step of heat-treating the fullerene solution is carried out in an atmosphere which has a lower oxygen concentration than an atmosphere in the steps prior to the step of heat-treating the fullerene solution.

3. The method for producing a lubricating oil composition according to claim 2 , wherein an oxygen concentration in the fullerene solution is 10 ppm by mass or less.

4. The method for producing a lubricating oil composition according to claim 1 , wherein in the step of heat-treating the fullerene solution, a heating temperature and a heating time for the fullerene solution are determined, based on a calibration curve showing a relationship between a concentration of the fullerene in the fullerene solution and the heating time for the fullerene solution, the calibration having been produced by measuring the concentration of the fullerene in the fullerene solution in a heated state at regular time intervals.

5. The method for producing a lubricating oil composition according to claim 1 , wherein the fullerene is a mixture including C 60 and C 70 .

6. The method for producing a lubricating oil composition according to claim 1 , further comprising, after the step of removing an insoluble component or after the step of heat-treating the fullerene solution, a step of diluting the fullerene solution obtained in the step of removing the insoluble component or the lubricating oil composition obtained in the step of heat-treating the fullerene solution, with the base oil.

7. The method for producing a lubricating oil composition according to claim 2 , wherein in the step of heat-treating the fullerene solution, a heating temperature and a heating time for the fullerene solution are determined, based on a calibration curve showing a relationship between a concentration of the fullerene in the fullerene solution and the heating time for the fullerene solution, the calibration having been produced by measuring the concentration of the fullerene in the fullerene solution in a heated state at regular time intervals.

8. The method for producing a lubricating oil composition according to claim 3 , wherein in the step of heat-treating the fullerene solution, a heating temperature and a heating time for the fullerene solution are determined, based on a calibration curve showing a relationship between a concentration of the fullerene in the fullerene solution and the heating time for the fullerene solution, the calibration having been produced by measuring the concentration of the fullerene in the fullerene solution in a heated state at regular time intervals.

9. The method for producing a lubricating oil composition according to claim 2 , wherein the fullerene is a mixture including C 60 and C 70 .

10. The method for producing a lubricating oil composition according to claim 3 , wherein the fullerene is a mixture including C 60 and C 70 .

11. The method for producing a lubricating oil composition according to claim 4 , wherein the fullerene is a mixture including C 60 and C 70 .

12. The method for producing a lubricating oil composition according to claim 2 , further comprising, after the step of removing an insoluble component or after the step of heat-treating the fullerene solution, a step of diluting the fullerene solution obtained in the step of removing the insoluble component or the lubricating oil composition obtained in the step of heat-treating the fullerene solution, with the base oil.

13. The method for producing a lubricating oil composition according to claim 3 , further comprising, after the step of removing an insoluble component or after the step of heat-treating the fullerene solution, a step of diluting the fullerene solution obtained in the step of removing the insoluble component or the lubricating oil composition obtained in the step of heat-treating the fullerene solution, with the base oil.

14. The method for producing a lubricating oil composition according to claim 4 , further comprising, after the step of removing an insoluble component or after the step of heat-treating the fullerene solution, a step of diluting the fullerene solution obtained in the step of removing the insoluble component or the lubricating oil composition obtained in the step of heat-treating the fullerene solution, with the base oil.

15. The method for producing a lubricating oil composition according to claim 5 , further comprising, after the step of removing an insoluble component or after the step of heat-treating the fullerene solution, a step of diluting the fullerene solution obtained in the step of removing the insoluble component or the lubricating oil composition obtained in the step of heat-treating the fullerene solution, with the base oil.

16. The method for producing a lubricating oil composition according to claim 1 , wherein the fullerene solution has a concentration of fullerene of from 1 ppm by mass to 10,000 ppm.

17. The method for producing a lubricating oil composition according to claim 1 , wherein the fullerene solution has a concentration of fullerene of from 1 ppm by mass to 100 ppm.

18. The method for producing a lubricating oil composition according to claim 1 , wherein the fullerene solution has a concentration of fullerene of from 5 ppm by mass to 50 ppm.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2024
From: RESONAC CORPORATION
To: MITSUBISHI CORPORATION
Reel/Frame 067434/0947 →
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
PARTIAL ASSIGNMENT Recorded Jun 15, 2022
From: SHOWA DENKO K.K.
To: MITSUBISHI CORPORATION
Reel/Frame 060451/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2020
From: MONDEN, RYUJI; GAO, YU; KONDO, KUNIO; KURITANI, MASUMI
To: SHOWA DENKO K.K.
Reel/Frame 052463/0071 →