IP Library Granted Patent US 11,967,617
Granted Patent B2
US 11,967,617 · App. 16/759,004 · Granted Apr 23, 2024

Nitride semiconductor substrate, laminate, substrate selection program, substrate data output program, off-angle coordinate map, and methods thereof

Inventors: Fumimasa Horikiri (Hitachi, JP); Takehiro Yoshida (Hitachi, JP)
Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
H01L29/2003C23C16/34C30B25/18C30B29/38C30B29/40H01L21/02293H01L21/02389H01L21/02433
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Quick Facts
Patent No.
US 11,967,617
App. No.
16/759,004
Granted
Apr 23, 2024
Kind
B2
Abstract

A nitride semiconductor substrate including a group III nitride semiconductor crystal and having a main surface, wherein a low index crystal plane is (0001) plane curved in a concave spherical shape to the main surface, and the off-angle (θ m , θ a ) at a position (x, y) in the main surface approximated by x representing a coordinate in a direction along <1-100> axis, y is a coordinate in a direction along <11-20> axis, (0, 0) represents a coordinate (x, y) of the center, θ m represents a direction component along <1-100> axis in an off-angle of <0001> axis with respect to a normal, θ a represents a direction component along <11-20> axis in the off-angle, (M 1 , A 1 ) represents a rate of change in the off-angle (θ m , θ a ) with respect to the position (x, y) in the main surface, and (M 2 , A 2 ) represents the off-angle (θ m , θ a ) at the center.

Claims (227)

1. A nitride semiconductor substrate comprising a group III nitride semiconductor crystal and having a main surface,

wherein a low index crystal plane nearest to the main surface is (0001) plane curved in a concave spherical shape with respect to the main surface, and

the off-angle (θ m , θ a ) at an arbitrary position (x, y) in the main surface is approximated by the following formula (1):

[

Formula

1

]

(

θ

m

θ

a

1

)

=

(

M

1

0

M

2

0

A

1

A

2

0

0

1

)

(

x

y

1

)

(

1

)

where x represents a coordinate in a direction along <1-100> axis of the crystal as a position in the main surface, y represents a coordinate in a direction along <11-20> axis of the crystal as a position in the main surface, (0, 0) represents a coordinate (x, y) of the center of the main surface, θ m represents a direction component along <1-100> axis in an off-angle of <0001> axis of the crystal with respect to a normal of the main surface, θ a represents a direction component along <11-20> axis in the off-angle, (M 1 , A 1 ) represents a rate of change in the off-angle (θ m , θ a ) with respect to the position (x, y) in the main surface, and (M 2 , A 2 ) represents the off-angle (θ m , θ a ) at the center of the main surface, and

wherein the off-angle (θ m , θ a ) at least at a part of positions of the main surface satisfies the following formula (2):

0.0784≤θ m 2 +θ a 2 ≤0.578  (2).

2. The nitride semiconductor substrate according to claim 1 ,

wherein an absolute value of a rate of change in the Om, 1 , is different from an absolute value of a rate of change in the θ a , |A 1 |.

3. The nitride semiconductor substrate according to claim 2 ,

wherein the absolute value of the rate of change in the θ m , |M 1 |, is smaller than the absolute value of the rate of change in the θ a , |A 1 |.

4. The nitride semiconductor substrate according to claim 1 ,

wherein the off-angle (θ m , θ a ) at least at the center of the main surface satisfies the formula (2).

5. The nitride semiconductor substrate according to claim 1 ,

wherein a proportion of an area of a region where the off-angle (θ m , θ a ) satisfies the formula (2) with respect to a total area of the main surface is more than 50%.

6. A nitride semiconductor substrate comprising a group III nitride semiconductor crystal and having a main surface,

wherein a low index crystal plane nearest to the main surface is (0001) plane curved in a concave spherical shape with respect to the main surface, and

the off-angle (θ m , θ a ) at an arbitrary position (x, y) in the main surface is approximated by the following formula (1):

[

Formula

1

]

(

θ

m

θ

a

1

)

=

(

M

1

0

M

2

0

A

1

A

2

0

0

1

)

(

x

y

1

)

(

1

)

where x represents a coordinate in a direction along <1-100> axis of the crystal as a position in the main surface, y represents a coordinate in a direction along <11-20> axis of the crystal as a position in the main surface, (0, 0) represents a coordinate (x, y) of the center of the main surface, θ m represents a direction component along <1-100> axis in an off-angle of <0001> axis of the crystal with respect to a normal of the main surface, θ a represents a direction component along <11-20> axis in the off-angle, (M 1 , A 1 ) represents a rate of change in the off-angle (θ m , θ a ) with respect to the position (x, y) in the main surface, and (M 2 , A 2 ) represents the off-angle (θ m , θ a ) at the center of the main surface, and

wherein the off-angle (θ m , θ a ) at least at a part of positions of the main surface satisfies the following formulas (3-1) and (3-2):

0.47≤θ m ≤0.71  (3-1)

−0.20≤θ a ≤0.26  (3-2).

7. The nitride semiconductor substrate according to claim 6 ,

wherein the off-angle (θ m , θ a ) at least at the center of the main surface satisfies the formulas (3-1) and (3-2).

8. The nitride semiconductor substrate according to claim 6 ,

wherein a proportion of an area of a region where the off-angle (θ m , θ a ) satisfies the formulas (3-1) and (3-2) with respect to a total area of the main surface is more than 50%.

9. The nitride semiconductor substrate according to claim 1 ,

wherein the θ m at the center of the main surface is larger than the θ a at the center of the main surface, and

a maximum absolute value of an error of the θ m actually measured with respect to the θ m obtained by the formula (1) is smaller than a maximum absolute value of an error of the θ a actually measured with respect to the θ a obtained by the formula (1).

10. A nitride semiconductor substrate comprising a group III nitride semiconductor crystal and having a main surface,

wherein a low index crystal plane nearest to the main surface is (0001) plane curved in a concave spherical shape with respect to the main surface, and

the off-angle (θ m , θ a ) at an arbitrary position (x, y) in the main surface is approximated by the following formula (1):

[

Formula

1

]

(

θ

m

θ

a

1

)

=

(

M

1

0

M

2

0

A

1

A

2

0

0

1

)

(

x

y

1

)

(

1

)

where x represents a coordinate in a direction along <1-100> axis of the crystal as a position in the main surface, y represents a coordinate in a direction along <11-20> axis of the crystal as a position in the main surface, (0, 0) represents a coordinate (x, y) of the center of the main surface, θ m represents a direction component along <1-100> axis in an off-angle of <0001> axis of the crystal with respect to a normal of the main surface, θ a represents a direction component along <11-20> axis in the off-angle, (M 1 , A 1 ) represents a rate of change in the off-angle (θ m , θ a ) with respect to the position (x, y) in the main surface, and (M 2 , A 2 ) represents the off-angle (θ m , θ a ) at the center of the main surface, and

wherein the off-angle (θ m , θ a ) at least at a part of positions of the main surface satisfies the following formulas (4-1) and (4-2):

−0.05≤θ m ≤0.21  (4-1)

0.36≤θ a ≤0.65  (4-2).

11. The nitride semiconductor substrate according to claim 9 ,

wherein the off-angle (θ m , θ a ) at least at the center of the main surface satisfies the formulas (4-1) and (4-2).

12. The nitride semiconductor substrate according to claim 9 ,

wherein a proportion of an area of a region where the off-angle (θ m , θ a ) satisfies the formulas (4-1) and (4-2) with respect to a total area of the main surface is more than 50%.

13. The nitride semiconductor substrate according to claim 1 ,

wherein the θ a at the center of the main surface is larger than the θ m at the center of the main surface,

a maximum absolute value of an error of the θ a actually measured with respect to the θ a obtained by the formula (1) is smaller than a maximum absolute value of an error of the θ m actually measured with respect to the θ m obtained by the formula (1).

14. The nitride semiconductor substrate according to claim 1 ,

wherein an error of the off-angle actually measured with respect to the off-angle obtained by the formula (1) at arbitrary position in the main surface is within ±0.12°.

15. A semiconductor laminate comprising:

the nitride semiconductor substrate according to claim 1 , and

a semiconductor layer comprising a group III nitride semiconductor, provided on the nitride semiconductor substrate.

16. A manufacturing method of nitride semiconductor substrate, comprising: fabricating the nitride semiconductor substrate according to claim 1 by a VAS (Void-Assisted Separation) method.

17. A manufacturing method of a semiconductor laminate, comprising:

fabricating the nitride semiconductor substrate according to claim 1 by a VAS (Void-Assisted Separation) method, and

epitaxially growing a semiconductor layer comprising a group III nitride semiconductor on the nitride semiconductor substrate to fabricate a semiconductor laminate.

18. A manufacturing method of a semiconductor device, comprising:

fabricating a nitride semiconductor substrate comprising a group III nitride semiconductor crystal and having a main surface, and

epitaxially growing a semiconductor layer comprising a group III nitride semiconductor on the nitride semiconductor substrate to fabricate a semiconductor laminate,

cutting the semiconductor laminate to fabricate a semiconductor device, and

selecting the semiconductor device,

wherein, in the fabrication of the nitride semiconductor substrate, the nitride semiconductor substrate is fabricated so that:

a low index crystal plane nearest to the main surface is (0001) plane curved in a concave spherical shape with respect to the main surface, and

the off-angle (θ m , θ a ) at a position (x, y) in the main surface is approximated by the following formula (1):

[

Formula

9

]

(

θ

m

θ

a

1

)

=

(

M

1

0

M

2

0

A

1

A

2

0

0

1

)

(

x

y

1

)

(

1

)

where x represents a coordinate in a direction along <1-100> axis of the crystal as a position in the main surface, y represents a coordinate in a direction along <11-20> axis of the crystal as a position in the main surface, (0, 0) represents a coordinate (x, y) of the center of the main surface, θ m represents a direction component along <1-100> axis in an off-angle of <0001> axis of the crystal with respect to a normal of the main surface, θ a represents a direction component along <11-20> axis in the off-angle, (M 1 , A 1 ) represents a rate of change in the off-angle (θ m , θ a ) with respect to the position (x, y) in the main surface, and (M 2 , A 2 ) represents the off-angle (θ m , θ a ) at the center of the main surface;

in the selection of the semiconductor device, the semiconductor device is selected based on the off-angle (θ m , θ a ) at a position (x, y) in the main surface.

19. A semiconductor laminate comprising:

the nitride semiconductor substrate according to claim 6 , and

a semiconductor layer comprising a group III nitride semiconductor, provided on the nitride semiconductor substrate.

20. A semiconductor laminate comprising:

the nitride semiconductor substrate according to claim 10 , and

a semiconductor layer comprising a group III nitride semiconductor, provided on the nitride semiconductor substrate.

21. A manufacturing method of a nitride semiconductor substrate, comprising:

fabricating the nitride semiconductor substrate according to claim 6 by a VAS (Void-Assisted Separation) method.

22. A manufacturing method of a nitride semiconductor substrate, comprising:

fabricating the nitride semiconductor substrate according to claim 10 by a VAS (Void-Assisted Separation) method.

23. A manufacturing method of a semiconductor laminate, comprising:

fabricating the nitride semiconductor substrate according to claim 6 by a VAS (Void-Assisted Separation) method, and

epitaxially growing a semiconductor layer comprising a group III nitride semiconductor on the nitride semiconductor substrate to fabricate a semiconductor laminate.

24. A manufacturing method of a semiconductor laminate, comprising:

fabricating the nitride semiconductor substrate according to claim 10 by a VAS (Void-Assisted Separation) method, and

epitaxially growing a semiconductor layer comprising a group III nitride semiconductor on the nitride semiconductor substrate to fabricate a semiconductor laminate.

Assignments (2)
MERGER Recorded Nov 17, 2022
From: SCIOCS COMPANY LIMITED
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 061961/0204 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2020
From: HORIKIRI, FUMIMASA; YOSHIDA, TAKEHIRO
To: SCIOCS COMPANY LIMITED; SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 052487/0386 →
Priority Claims (1)
JP 2017-208139 · Oct 27, 2017 · national
Continuity (1)
Related Publication 20210184003A1 · Jun 17, 2021