Machine for simultaneous cutting of a plurality of slabs from a block of stone material
The present invention concerns a Machine ( 10, 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material through a plurality of band saw blades ( 11 ), wherein each of said band saw blades ( 11 ) is closed in a loop between a respective driving pulley ( 12 ) or a shared driving drum and a respective driven pulley ( 13 ) or a shared driven drum, said driving pulleys ( 12 ) or said shared driving drum rotating around a first axis (A) of rotation, or respective first axes of rotation parallel to each other, and said driven pulleys ( 13 ) or said shared driven drum rotating around the same second axis (A′) of rotation, parallel to said first axis (A) of rotation, or respective second axes of rotation parallel to each other and parallel to said first axes of rotation, said axis (A) of rotation of the driving pulleys ( 12 ) or of said shared driving drum and said axis of rotation (A′) of the driven pulleys ( 13 ) or of said shared driven drum being in turn mounted on a frame ( 14 ) movable with respect to said block of stone material, along two directions (x,y) incident to each other, one direction (x) of cutting said block (B) of stone material, said direction (x) of cutting being disposed on a plane (τ) of cutting of said slabs ( 18 ), said plane (τ) of cutting being in its turn incident with respect to a direction (y) of relative advancement of said block (B) of stone material with respect to said frame ( 14 ), characterised in that the plane (π) to which said direction (x) of cutting and said direction (y) of relative advancement of said block (B) of stone material with respect to said frame ( 14 ) belong is horizontal and at least the portion of the path of each of said band saw blades ( 11 ) included between respective movable spacers ( 19 ) is inclined with respect to the vertical of an angle (β) comprised between 3 and 20° in the direction of cutting.
1. A machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material, the machine having:
a plurality of band saw blades ( 11 ), wherein each of said plurality of band saw blades ( 11 ) is closed in a loop between a first driving pulley ( 12 ) or a first shared driving drum and a second driven pulley ( 13 ) or a second shared driven drum;
wherein said first driving pulley ( 12 ) or said first shared driving drum and said second driven pulley ( 13 ) or said second shared driven drum are respectively rotating around a first axis (A) of rotation and a second axis (A′) of rotation parallel to said first axis (A) of rotation;
wherein said first axis (A) of rotation and said second axis of rotation (A′) are mounted on a frame ( 14 );
wherein the frame and said block of stone material are movable relative to one another along incident directions (x,y);
wherein the direction (y) is a direction of advancement of said block (B) to be cut into the plurality of slabs ( 18 ) by the plurality of band saw blades ( 11 );
wherein the direction (x) is a direction of cutting said block (B) of stone material by each of the plurality of band saw blades ( 11 ),
wherein a plurality of spacers ( 19 , 19 ′, 19 ″) supporting a portion of each of said plurality of band saw blades ( 11 ) in parallel to a plane (τ) which is incident with respect to the direction (y) and;
wherein the supported portion of each of said plurality of band saw blades ( 11 ) is inclined with respect to a vertical of an angle of between 3 and 20° in the direction (y).
2. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 1 , wherein said direction (x) of cutting and said direction (y) of relative advancement of said block (B) of stone material with respect to said frame ( 14 ) are perpendicular to each other.
3. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 1 , wherein said plane (τ) and said direction (y) of relative advancement of said block (B) of stone material with respect to said frame ( 14 ) are perpendicular to each other.
4. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 1 , wherein each of said plurality of band saw blades ( 11 ) having a pair of movable spacers ( 19 , 19 ′, 19 ″) from the plurality of spacers the pair of movable spacers ( 19 , 19 ′, 19 ″) is arranged along a respective path of said band saw blade ( 11 ), respectively a first movable spacer ( 19 , 19 ′, 19 ″) in proximity of the respective driving pulley ( 12 ) and a second movable spacer ( 19 , 19 ′, 19 ″) near the respective driven pulley ( 13 ).
5. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 4 , wherein each of said pair of movable spacers ( 19 ) is provided with a sliding surface for said respective band saw blade ( 11 ), on which the flat side of said respective band saw blade ( 11 ) is allowed to slide, the sliding surfaces of the movable spacers ( 19 ) of each pair of movable spacers ( 19 ) and the flat side of the respective band saw blade ( 11 ), in the portion of its path comprised between said movable spacers ( 19 ), being arranged on the same sliding plane, parallel to the sliding planes of the other pairs of movable spacers ( 19 ) and to said plane (τ).
6. The machine ( 10 ′) for the simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 4 , wherein each of said movable spacers ( 19 ′, 19 ″) comprises hydrostatic pads ( 19 ′) or a combination of hydrostatic pads ( 19 ′) and hydrodynamic pads ( 19 ″).
7. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 4 , wherein each pair of movable spacers ( 19 , 19 ′, 19 ″) is provided with displacement means adapted to modify a relative distance between the sliding plane of said pair of movable spacers ( 19 , 19 ′, 19 ″) and sliding planes of the other pairs of movable spacers ( 19 , 19 ′, 19 ″), maintaining said sliding plane parallel to said plane (τ).
8. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 7 , wherein said frame ( 14 ) is mounted with possibility of rotation on a plane perpendicular to said plane (τ).
9. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 7 , wherein said first axis (A) of rotation of the driving pulleys ( 12 ) and said second axis (A′) of rotation of the driven pulleys ( 13 ) are mounted with possibility of rotation on respective planes perpendicular to said plane (τ).
10. The machine ( 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 7 , wherein said displacement means adapted to modify the relative distance between the sliding plane of said pair of movable spacers ( 19 ′, 19 ″) and the sliding planes of the other pairs of movable spacers ( 19 ′, 19 ″) comprise interchangeable spacers or a linear displacement mechanism.
11. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 1 , wherein it comprises means for tensioning said band saw blades ( 11 ).
12. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 11 , wherein said means for tensioning said band saw blades ( 11 ) comprise a sliding carriage for each band saw blade ( 11 ), each sliding carriage being actuated independently of the others.
13. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 11 , wherein said means for tensioning said band saw blades ( 11 ) comprise one or more tensioning pulleys for each band saw blade.
14. The machine ( 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 11 , wherein said means for tensioning said band saw blades ( 11 ) comprise, for each first driven pulley ( 13 ) of each band saw blade ( 11 ), at least one fork ( 14 ′) provided with displacement means along the direction defining the distance between the first axis (A) of rotation and the second axis (A′) of rotation.
15. The machine ( 10 ) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 14 , wherein said at least one independent fork ( 14 ′) having means of rotation around an axis perpendicular to the plane (τ).
16. The machine ( 10 , 10 ′) for simultaneous cutting of a plurality of slabs ( 18 ) from a block (B) of stone material according to claim 1 , wherein the plurality of spacers ( 19 , 19 ′, 19 ″) support the portion of each of said plurality of band saw blades ( 11 ) in a different distance from the plane (τ).