Catalyst systems comprising carborane cocatalysts
Disclosed are catalyst systems comprising the reaction product of at least the following: A) a procatalyst; and B) at least one cocatalyst structure selected from the following i) through iii): i) at least one cocatalyst comprising an anion having Structure 1 as shown below: as described herein; or ii) at least one cocatalyst comprising an anion having Structure 2 as shown below: as described herein; or iii) a combination of i and ii.
1. A catalyst system comprising the reaction product of at least the following:
A) a procatalyst, wherein the procatalyst is a compound represented by
wherein for each of the Structures a and c,
each M is independently, titanium, zirconium, or hafnium, each independently being in a formal oxidation state of +2, +3, or +4;
each n is an integer of from 0 to 3;
wherein when n is 0, X is absent;
each X independently is a monodentate ligand that is neutral, monoanionic, or dianionic; or two Xs are taken together to form a bidentate ligand that is neutral, monoanionic, or dianionic; and
X and n are chosen in such a way that the compound represented by Structure a and Structure c is, overall, neutral; and
wherein for Structure a, R 1 through R 7 , and for Structure c, R 1 through R 16 , are each, independently: a (C 1 -C 40 )hydrocarbyl, a (C 1 -C 40 ) heterohydrocarbyl, a Si(R c ) 3 , a Ge(R c ) 3 , an OR c , a SR c , a NO 2 , a CN, a CF 3 , a R c S(O)—, a R c S(O) 2 —, a (R c ) 2 C═N—, a R c C(O)O—, a R c OC(O)—, a R c C(O)NR—, a (R c ) 2 NC(O)—, where each R c is independently a (C 1 -C 30 )hydrocarbyl, a halogen atom, or a hydrogen atom, and
wherein each of the hydrocarbyl, heterohydrocarbyl, and each R 1 -R 16 group, independently, is unsubstituted or substituted with one or more R s substituents, each R s independently is selected from a halogen atom, a polyfluoro substitution, a perfluoro substitution, a F 3 C—, a FCH 2 O—, a F 2 HCO—, a F 3 CO—, a R 3 Si—, a R 3 Ge—, a RO—, a RS—, a RS(O)—, a RS(O) 2 —, a R 2 P—, a R 2 N—, a R 2 C═N—, a NC—, a RC(O)O—, a ROC(O)—, RC(O)NR—, or a R 2 NC(O)—; and
wherein for Structure a, two or more of R 1 through R 7 , and for Structure c, two or more of R 1 through R 16 may combine together into one or more ring structures, with such ring structures having from 3 to 50 atoms in the ring excluding any hydrogen atoms; and
wherein for Structure c, each Z independently is O, S, N(C 1 -C 40 )hydrocarbyl, or P(C 1 -C 40 )hydrocarbyl; and
wherein for Structure c, L is (C 1 -C 40 )hydrocarbylene or (C 1 -C 40 ) heterohydrocarbylene, wherein the (C 1 -C 40 )hydrocarbylene has a portion that comprises a 3-carbon atom to 10-carbon atom linker backbone linking the Z atoms in Structure c (to which L is bonded), and the (C 1 -C 40 )heterohydrocarbylene has a portion that comprises a 3-atom to 10-atom linker backbone linking the Z atoms in formula (I), wherein each of the 3 to 10 atoms of the 3-atom to 10-atom linker backbone of the (C 1 -C 40 )heterohydrocarbylene independently is a carbon atom or heteroatom, wherein each heteroatom independently is O, S, S(O), S(O) 2 , Si(R c ) 2 , Ge(R c ) 2 , P(R c ), or N(R c ), wherein independently each R c is, independently, a (C 1 -C 30 )hydrocarbyl; and
B) at least one cocatalyst structure selected from the following i) through iii):
i) at least one cocatalyst comprising an anion having Structure 1 as shown below:
wherein R 1 through R 12 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 1 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 1 through R 12 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 1 through R 12 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 1 through R 12 is a halogen; or
ii) at least one cocatalyst comprising an anion having Structure 2 as shown below:
wherein R 13 through R 24 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 1 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 13 through R 24 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 13 through R 24 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 13 through R 24 is a halogen; or
iii) a combination of i and ii;
wherein the at least one cocatalyst comprises at least one structure selected from the following 1) through 95):
and
the at least one cocatalyst structure further comprises at least one cation selected from the following: [Y n X-L m ] + , wherein X is selected from B, C, N, O, Al, Si, P, or S; each Y is independently selected from a (C 1 -C 40 )-hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , NO 2 , CN, CF 3 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, halogen atom, or a hydrogen atom, wherein each of the hydrocarbyl, heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, is unsubstituted or substituted with one or more R s substituents, each R s independently is a halogen atom, polyfluoro substitution, perfluoro substitution, unsubstituted (C 1 -C 18 )alkyl, F 3 C—, FCH 2 O—, F 2 HCO—, F 3 CO—, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)—, or two of the Y groups together with X form a (C 1 -C 18 )hydrocarbylene optionally substituted with one or more R s substituents, and wherein each R c is (C 1 -C 40 )hydrocarbyl, and R independently is an unsubstituted (C 1 -C 18 )hydrocarbyl; m is independently 0, 1, 2 or 3; L is a neutral Lewis base, and when m=0, L is not present; n is independently 2, 3, 4 or 5; and where two or three [Y n X] + may optionally be linked together by joining two or more (C 1 -C 40 )hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl or an R c .
2. The catalyst system of claim 1 , wherein, for Structure 1 or Structure 2, the hydrocarbyl and/or the heterohydrocarbyl is/are each independently substituted with one or more substituents R s ; and each R s is independently a halogen atom, polyfluoro substitution, perfluoro substitution, F 3 C—, FCH 2 O—, F 2 HCO—, F 3 CO—, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)—, wherein each R independently is an unsubstituted (C 1 -C 18 )alkyl.
3. The catalyst system of claim 1 , wherein, for Structure 1, each of R 1 through R 12 is unsubstituted; and/or wherein, for Structure 2, each of R 13 through R 24 is unsubstituted.
4. The catalyst system of claim 1 , wherein, for Structure 1, two or more of R 1 through R 12 form one or more ring structures, wherein said ring structures have from 3 to 50 atoms in the ring excluding any hydrogen atoms; and/or wherein for Structure 2, two or more of R 13 through R 24 form one or more ring structures, wherein said ring structures have from 3 to 50 atoms in the ring, excluding any hydrogen atoms.
5. The catalyst system of claim 1 , wherein, for Structure 1, none of R 1 through R 12 forms ring structures; and/or wherein for Structure 2, none of R 13 through R 24 forms ring structures.
6. The catalyst system of claim 1 , wherein, the anion of the at least one cocatalyst comprises at least three halogen atoms.
7. The catalyst system of claim 1 , wherein the at least one cocatalyst structure comprises at least one anion having Structure 1 and/or at least one anion having Structure 2, and the at least one cocatalyst structure further comprises at least one cation having a structure represented by formula (I), formula (II), or formula (III)
+ N(H)R N 3 (I)
where each RN is independently (C 1 -C 30 )alkyl or (C 6 -C 24 )aryl;
wherein R B is (C 1 -C 40 )-hydrocarbyl, ring A is a 5-7 membered heterocycloalkyl ring having 1 or 2 hetero atoms selected from oxygen, nitrogen, and sulfur, and the heterocycloalkyl ring is optionally substituted with 1 or more halogen atoms, unsubstituted (C 1 -C 18 )alkyl, halo(C 1 -C 6 )alkoxy, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)— wherein each R is independently unsubstituted (C 1 -C 18 )hydrocarbyl;
wherein ring B is a 5-7 membered heteroaryl group having 1 or 2 hetero atoms selected from oxygen, nitrogen, and sulfur, and the heteroaryl group is optionally substituted with 1 or more halogen atoms, unsubstituted (C 1 -C 18 )alkyl, halo(C 1 -C 6 )alkoxy, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)— wherein each R is independently unsubstituted (C 1 -C 18 )hydrocarbyl.
8. The catalyst system of claim 1 , wherein the at least one cocatalyst structure further comprises a cation and the cation is + N(H)R N 3 , where at least two R N are chosen from (C 10 -C 20 )alkyl.
9. The catalyst system of claim 1 , wherein the at least one cocatalyst structure further comprises at least one cation and the at least one cation is + C(C 6 H 5 ) 3 .
10. The catalyst system of claim 1 , wherein the at least one cation is + C(C 6 H 4 R c ) 3 , where R c is (C 1 -C 20 )alkyl.
11. The catalyst system of claim 1 , wherein the at least one cation is [Al(R N ) 2 (OR N 2 ) n ] + , where each R N is chosen from (C 1 -C 30 )alkyl or (C 6 -C 24 )aryl and n is 1 or 2, or two R N together with the Al atom to which they are attached form a cyclic structure.
12. The catalyst system of claim 1 , wherein the at least one cation is [Fe(Cp(R N ) n ) 2 ] + , wherein n is independently 1, 2, 3, 4 or 5 and each R N is chosen from (C 1 -C 30 )alkyl or (C 6 -C 24 )aryl, or two or more R N together with the group to which they are attached form a cyclic structure.
13. The catalyst system of claim 1 , wherein the at least one cocatalyst structure further comprises at least one cation selected from the group consisting of:
14. The catalyst system of claim 1 , wherein the procatalyst is (tert-butylamido)(1,1-dimethyl-2,3,4,9-hexahydronaphthal-enyl) dimethylsilanetitaniumdimethyl; (tert-butylamido)(1,1,2,3-tetramethyl-2,3,4,9,10-η-1,4,5,6,7,8-hexahydronaphthalenyl) dimethylsilanetitaniumdimethyl; (tert-butylamido)-(tetramethyl-η 5 -cyclopentadienyl) dimethylsilanetitanium dibenzyl; (tert-butylamido)-(tetramethyl-η 5 -cyclopentadienyl) dimethylsilanetitanium dimethyl; (tert-butylamido)(tetramethyl-η 5 -cyclopentadienyl)-1,2-ethanediyltitanium dimethyl; (tert-butylamido)(tetramethyl-η 5 -cyclopentadienyl) dimethylsilane titanium (III) 2 -(dimethylamino)benzyl; (tert-butylamido)(tetramethyl-η 5 -cyclo-pentadienyl) dimethylsilanetitanium (III) 2,4-dimethyl-pentadienyl; (tert-butylamido)-(tetramethyl-η 5 -cyclopentadienyl) dimethylsilanetitanium (II) 1,4-diphenyl-1,3-butadiene; (tert-butylamido)(tetramethyl-η 5 -cyclopentadienyl) dimethylsilanetitanium (II) 1,3-pentadiene; (tert-butylamido)(2-methylindenyl) dimethyl-silanetitanium (II) 1,4-diphenyl-1,3-butadiene; (tertbutylamido)(2 methylindenyl)-dimethylsilanetitanium (II) 2,4-hexadiene; or (tertbutylamido)(2-methylindenyl) dimethylsilanetitanium (IV) 2,3-dimethyl-1,3-butadiene.
15. The catalyst system of claim 1 , wherein the procatalyst is
16. The catalyst system of claim 1 , wherein the procatalyst is bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)propane-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)propane-1,2-diylzirconium (IV) dichloride; bis((2-oxyl-1-3-(dibenzo-1H-pyrrole-1-yl)-5-(methyl)phenyl)-2-phenoxy)propane-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-1-3-(dibenzo-1H-pyrrole-1-yl)-5-(methyl)-phenyl)-2-phenoxy)propane-1,2-diylzirconium(IV) dichloride; bis((2-oxyl-3-(1,1-dimethylethyl)phen-1-yl)-5-(methyl)phenyl)-2-phenoxy)propane-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(1,1-dimethylethyl)phen-1-yl)-5-(methyl)phenyl)-2-phenoxy)-propane-1,2-diylzirconium (IV) dichloride; bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)-trans-cyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)-trans-cyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dichloride; bis((2-oxyl-3-(dibenzo-1H-pyrrole-1-yl)-5-(methyl)phenyl)-2-phenoxy)-trans-cyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(dibenzo-1H-pyrrole-1-yl)-5-(methyl)phenyl)-2-phenoxy)-transcyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dichloride; bis((2-oxyl-3-(1,1-dimethylethyl)phen-yl)-5-(methyl)phenyl)-2-phenoxy)-trans-cyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(1,1-dimethylethyl)phen-1-yl)-5-(methyl)phenyl)-2-phenoxy)-trans-cyclohexane-1,2-dimethylenyl-1,2-diylzirconium (IV) dichloride; bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)-cis-cyclohexane-1,3-diylzirconium (IV) dimethyl; bis((2-oxyl-3-(1,2,3,4,6,7,8,9-octahydroanthracen-5-yl)-5-(methyl)phenyl)-2-phenoxy)-ciscyclohexane-1,3-diylzirconium (IV) dichloride; bis((2-oxyl-3-(dibenzo-1H-pyrrole-1-yl)-5-(methyl)phenyl)-2-phenoxy)-cis-cyclohexane-1,3-diylzirconium (IV) dimethyl; or bis((2-oxyl-3-(dibenzo-H-pyrrole-1-yl)-5-(methyl)phenyl)-2-phenoxy)-cis-cyclohexane-1,3-diylzirconium (IV) dichloride.
17. A process for producing a polymer composition, said process comprising:
selecting ethylene or propylene; and polymerizing said ethylene or propylene, with one or more α-olefin copolymers and/or one or more dienes, in the presence of the catalyst system of claim 1 .
18. A catalyst system comprising the reaction product of at least the following:
A) a procatalyst, wherein the procatalyst is a compound represented by
wherein for each of the Structures a and c,
each M is independently, titanium, zirconium, or hafnium, each independently being in a formal oxidation state of +2, +3, or +4;
each n is an integer of from 0 to 3;
wherein when n is 0, X is absent;
each X independently is a monodentate ligand that is neutral, monoanionic, or dianionic; or two Xs are taken together to form a bidentate ligand that is neutral, monoanionic, or dianionic; and
X and n are chosen in such a way that the compound represented by Structure a and Structure c is, overall, neutral; and
wherein for Structure a, R 1 through R 7 , and for Structure c, R 1 through R 16 , are each, independently: a (C 1 -C 40 )hydrocarbyl, a (C 1 -C 40 ) heterohydrocarbyl, a Si(R c ) 3 , a Ge(R c ) 3 , an OR c , a SR c , a NO 2 , a CN, a CF 3 , a R c S(O)—, a R c S(O) 2 —, a (R c ) 2 C═N—, a R c C(O)O—, a R c OC(O)—, a R c C(O)NR—, a (R c ) 2 NC(O)—, where each R c is independently a (C 1 -C 30 )hydrocarbyl, a halogen atom, or a hydrogen atom, and
wherein each of the hydrocarbyl, heterohydrocarbyl, and each R 1 -R 16 group, independently, is unsubstituted or substituted with one or more R s substituents, each R s independently is selected from a halogen atom, a polyfluoro substitution, a perfluoro substitution, a F 3 C—, a FCH 2 O—, a F 2 HCO—, a F 3 CO—, a R 3 Si—, a R 3 Ge—, a RO—, a RS—, a RS(O)—, a RS(O) 2 —, a R 2 P—, a R 2 N—, a R 2 C═N—, a NC—, a RC(O)O—, a ROC(O)—, RC(O)NR—, or a R 2 NC(O)—; and
wherein for Structure a, two or more of R 1 through R 7 , and for Structure c, two or more of R 1 through R 16 may combine together into one or more ring structures, with such ring structures having from 3 to 50 atoms in the ring excluding any hydrogen atoms; and
wherein for Structure c, each Z independently is O, S, N(C 1 -C 40 )hydrocarbyl, or P(C 1 -C 40 )hydrocarbyl; and
wherein for Structure c, L is (C 1 -C 40 )hydrocarbylene or (C 1 -C 40 ) heterohydrocarbylene, wherein the (C 1 -C 40 )hydrocarbylene has a portion that comprises a 3-carbon atom to 10-carbon atom linker backbone linking the Z atoms in Structure c (to which L is bonded), and the (C 1 -C 40 )heterohydrocarbylene has a portion that comprises a 3-atom to 10-atom linker backbone linking the Z atoms in formula (I), wherein each of the 3 to 10 atoms of the 3-atom to 10-atom linker backbone of the (C 1 -C 40 )heterohydrocarbylene independently is a carbon atom or heteroatom, wherein each heteroatom independently is O, S, S(O), S(O) 2 , Si(R c ) 2 , Ge(R c ) 2 , P(R c ), or N(R c ), wherein independently each R c is, independently, a (C 1 -C 30 )hydrocarbyl, or is absent, provided that for Si(R c ) 2 , Ge(R c ) 2 , P(R c ), or N(R c ), R c is not absent; and
B) at least one cocatalyst structure selected from the following i) through iii):
i) at least one cocatalyst comprising an anion having Structure 1 as shown below:
wherein R 1 through R 12 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 0 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 1 through R 12 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 1 through R 12 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 1 through R 12 is a halogen; or
ii) at least one cocatalyst comprising an anion having Structure 2 as shown below:
wherein R 13 through R 24 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 1 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 13 through R 24 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 13 through R 24 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 13 through R 24 is a halogen; or
iii) a combination of i and ii; and
the at least one cocatalyst structure further comprises at least one cation selected from the following: [Y n X-L m ] + , wherein X is selected from B, C, N, O, Al, Si, P, or S; each Y is independently selected from a (C 1 -C 40 )-hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , NO 2 , CN, CF 3 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, halogen atom, or a hydrogen atom, wherein each of the hydrocarbyl, heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, is unsubstituted or substituted with one or more R s substituents, each R s independently is a halogen atom, polyfluoro substitution, perfluoro substitution, unsubstituted (C 1 -C 18 )alkyl, F 3 C—, FCH 2 O—, F 2 HCO—, F 3 CO—, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)—, or two of the Y groups together with X form a (C 1 -C 18 )hydrocarbylene optionally substituted with one or more R s substituents, and wherein each R c is (C 1 -C 40 )hydrocarbyl, and R independently is an unsubstituted (C 1 -C 18 )hydrocarbyl; m is independently 0, 1, 2 or 3; L is a neutral Lewis base, and when m=0, L is not present; n is independently 2, 3, 4 or 5; and where two or three [Y n X] + may optionally be linked together by joining two or more (C 1 -C 40 )hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl or an R c , and
wherein the at least one cocatalyst structure comprises at least one anion having Structure 1 and/or at least one anion having Structure 2, and the at least one cocatalyst structure further comprises at least one cation selected from the group consisting of formula (I), formula (II), and formula (III)
+ N(H)R N 3 (I)
where each R N is independently selected from (C 1 -C 30 )alkyl and (C 6 -C 24 )aryl;
wherein R B is (C 1 -C 40 )-hydrocarbyl, ring A is a 5-7 membered heterocycloalkyl ring having 1 or 2 hetero atoms selected from oxygen, nitrogen, and sulfur, and the heterocycloalkyl ring is optionally substituted with 1 or more halogen atoms, unsubstituted (C 1 -C 18 )alkyl, halo(C 1 -C 6 )alkoxy, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)— wherein each R is independently unsubstituted (C 1 -C 18 )hydrocarbyl;
wherein ring B is a 5-7 membered heteroaryl group having 1 or 2 hetero atoms selected from oxygen, nitrogen, and sulfur, and the heteroaryl group is optionally substituted with 1 or more halogen atoms, unsubstituted (C 1 -C 18 )alkyl, halo(C 1 -C 6 )alkoxy, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)— wherein each R is independently unsubstituted (C 1 -C 18 )hydrocarbyl-.
19. A catalyst system comprising the reaction product of at least the following:
A) a procatalyst, wherein the procatalyst is selected from
and
B) at least one cocatalyst structure selected from the following i) through iii):
i) at least one cocatalyst comprising an anion having Structure 1 as shown below:
wherein R 1 through R 12 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 1 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 1 through R 12 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 1 through R 12 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 1 through R 12 is a halogen; or
ii) at least one cocatalyst comprising an anion having Structure 2 as shown below:
wherein R 13 through R 24 are each independently selected from the following: a halogen, a substituted or unsubstituted (C 1 -C 40 )hydrocarbyl, a substituted or unsubstituted (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Si(N(R c ) 2 ) 3 , Si(O(R c ) 2 ) 3 , Ge(R c ) 3 , Ge(N(R c ) 2 ) 3 , Ge(O(R c ) 2 ) 3 , P(R c ) 2 , P(N(R c ) 2 ) 2 , P(OR c ) 2 , N(R c ) 2 , NH(R c ), NH 2 , OH, SH, OR c , SR c , NO 2 , CN, CF 3 , CF 2 R c , CF(R c ) 2 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, or hydrogen, and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein two or more of R 13 through R 24 may optionally form one or more ring structures; and
wherein one or more hydrogen atoms may optionally be substituted with deuterium; and
wherein, optionally, one of R 13 through R 24 may be selected from a PH(R c ) 2 , PH(N(R c ) 2 ) 2 , PH(OR c ), NH(R c ) 2 , NH(R c ) 2 , NH 3 , OH 2 , SH 2 , OHR c , or SHR c , to form a neutral structure; and wherein each R c is independently a substituted or unsubstituted (C 1 -C 35 )hydrocarbyl, or a substituted or unsubstituted (C 1 -C 35 )heterohydrocarbyl; and
wherein at least one of R 13 through R 24 is a halogen; or
iii) a combination of i and ii; and
the at least one cocatalyst structure further comprises at least one cation selected from the following: [Y n X-L m ] + , wherein X is selected from B, C, N, O, Al, Si, P, or S; each Y is independently selected from a (C 1 -C 40 )-hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , NO 2 , CN, CF 3 , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, halogen atom, or a hydrogen atom, wherein each of the hydrocarbyl, heterohydrocarbyl, Si(R c ) 3 , Ge(R c ) 3 , P(R c ) 2 , N(R c ) 2 , OR c , SR c , R c S(O)—, R c S(O) 2 —, (R c ) 2 C═N—, R c C(O)O—, R c OC(O)—, R c C(O)NR—, (R c ) 2 NC(O)—, is unsubstituted or substituted with one or more R s substituents, each R s independently is a halogen atom, polyfluoro substitution, perfluoro substitution, unsubstituted (C 1 -C 18 )alkyl, F 3 C—, FCH 2 O—, F 2 HCO—, F 3 CO—, R 3 Si—, R 3 Ge—, RO—, RS—, RS(O)—, RS(O) 2 —, R 2 P—, R 2 N—, R 2 C═N—, NC—, RC(O)O—, ROC(O)—, RC(O)NR—, or R 2 NC(O)—, or two of the Y groups together with X form a (C 1 -C 18 )hydrocarbylene optionally substituted with one or more R s substituents, and wherein each R c is (C 1 -C 40 )hydrocarbyl, and R independently is an unsubstituted (C 1 -C 18 )hydrocarbyl; m is independently 0, 1, 2 or 3; L is a neutral Lewis base, and when m=0, L is not present; n is independently 2, 3, 4 or 5; and where two or three [Y n X] + may optionally be linked together by joining two or more (C 1 -C 40 )hydrocarbyl, (C 1 -C 40 )heterohydrocarbyl or an R c .